Unique to Packed Towers

After the SO converter has stabilized, the 6—7% SO gas stream can be further diluted with dry air, I, to provide the SO reaction gas at a prescribed concentration, ca 4 vol % for LAB sulfonation and ca 2.5% for alcohol ethoxylate sulfation. The molten sulfur is accurately measured and controlled by mass flow meters. The organic feedstock is also accurately controlled by mass flow meters and a variable speed-driven gear pump. The high velocity SO reaction gas and organic feedstock are introduced into the top of the sulfonation reactor,, in cocurrent downward flow where the reaction product and gas are separated in a cyclone separator, K, then pumped to a cooler, L, and circulated back into a quench cooling reservoir at the base of the reactor, unique to Chemithon concentric reactor systems. The gas stream from the cyclone separator, M, is sent to an electrostatic precipitator (ESP), N, which removes entrained acidic organics, and then sent to the packed tower, H, where SO2 and any SO traces are adsorbed in a dilute NaOH solution and finally vented, O. Even a 99% conversion of SO2 to SO contributes ca 500 ppm SO2 to the effluent gas. 

The preceding discussion of the degasser unit design has focused on its similarity to a packed tower. While this would be true if the liquid were introduced into the ton of the tower and the gas into the bottom, it is not entirely true for the degasser unit design. The unique aspect of this degasser unit is that both the liquid and gas arc introduced into the top of the unit. 

Ralph s ability to combine his talent and experience with information from many sources and to present this information in a coherent manner is what makes this book unique and useful. The information presented provides good practical design methods based upon years of experience and will continue to be a useful guide to the practicing engineer and a sound introduction for students to the subject of packed tower mass transfer design. 

In order that hot condenser water may be re-used in a plant, it is normally cooled by contact with an air stream. The equipment usually takes the form of a tower in which the hot water is run in at the top and allowed to flow downwards over a packing against a countercurrent flow of air which enters at the bottom of the cooling tower. The design of such towers forms an important part of the present chapter, though at the outset it is necessary to consider basic definitions of the various quantities involved in humidification, in particular wet-bulb and adiabatic saturation temperatures, and the way in which humidity data are presented on charts and graphs. While the present discussion is devoted to the very important air-water system, which is in some ways unique, the same principles may be applied to other liquids and gases, and this topic is covered in a final section. 

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