Titanium silicalites selectivity

The reaction is carried out using a titanium silicalite-1 (TS-1) zeolite catalyst [30, 122]. This type of catalyst is known to accelerate the selective oxidation of alcohols, epoxidation of alkenes and hydroxylation of aromatics. These reactions have importance for fine-chemical production. 

Many of these problems disappeared in 1983 when Taramasso, Perego, and Notari synthesized titanium silicalite-1 (TS-1),1 which greatly affected the use of zeolite catalysts for practical oxidation chemistry. This catalyst shows outstanding activity, selectivity, and stability below 100°C. 

The titanium-silicalite composihon, TS-1, has achieved commercializahon in selective oxidation processes and iron-siUcalite in ethylbenzene synthesis. 

Oxidations of various organic substrates with aqueous hydrogen peroxide have been reported on titanium containing derivatives of silicalite-1, denoted as Titanium-Silicalite-1 or TS-1 [93-97]. Examples of reactions which are catalyzed by TS-1 with high H2O2 yields and product selectivities are listed in Table 6. The oxidations are generally carried out at atmospheric pressure and at temperatures ranging from 273 to 373 K. 

In the field of heterogeneous catalysis using H2O2 as oxygen source, examples of the use of titanium-silicalite (TS-1) or Ti-beta in the oxidation of selected alcohols, with formation of a Ti-peroxo species, have been reported... 

A unique titanium(IV)-silica catalyst prepared by impregnating silica with TiCLt or organotitanium compounds exhibits excellent properties with selectivities comparable to the best homogeneous molybdenum catalysts.285 The new zeolite-like catalyst titanium silicalite (TS-1) featuring isomorphous substitution of Si(IV) with Ti(IV) is a very efficient heterogeneous catalyst for selective oxidations with H2C>2.184,185 It exhibits remarkable activities and selectivities in epoxidation of simple olefins.188,304-306 Propylene, for instance, was epoxidized304 with 97% selectivity at 90% conversion at 40°C. Shape-selective epoxidation of 1- and 2-hexenes was observed with this system that failed to catalyze the transformation of cyclohexene.306 Surface peroxotitanate 13 is suggested to be the active spe-... 

Gas-phase epoxidation of propylene with 02/H2 mixtures was accomplished over Ag1267 or Au1268 catalysts dispersed on TS-1 or other Ti-containing supports and Ti-modified high-silica zeolites.1269 Sodium ions were shown to be beneficial on the selectivity of propylene epoxidation with H202 over titanium silicalite.1270 A chromia-silica catalyst is active in the visible light-induced photoepoxidation of propylene by molecular oxygen.1271... 

This selectivity advantage, combined with the advantages of regenerability and the ease of separation from products that characterize any solid catalyst, justified the increased attention paid to these materials. The discovery and application of titanium silicalite are regarded as milestones in zeolite catalysis (Holderich, 1989). 

The isomorphous substitution of T atoms by other elements produces novel hybrid atom molecular sieves with interesting properties. In the early 1980s, the synthesis of a zeolite material where titanium was included in the MFI framework of silicalite, that is, in the aluminum-free form of ZSM-5, was reported. The name given to the obtained material was titanium silicalite (TS-1) [27], This material was synthesized in a tetrapropylammonium hydroxide (TPAOH) system substantially free of metal cations. A material containing low levels (up to about 2.5 atom %) of titanium substituted into the tetrahedral positions of the MFI framework of silicalite was obtained [28], TS-1 has been shown to be a very good oxidation catalyst, mainly in combination with a peroxide, and is currently in commercial use. It is used in epoxidations and related reactions. TS-1, additionally an active and selective catalyst, is the first genuine Ti-containing microporous crystalline material. 

In a further extension of its interest to develop a range of standard catalysts, EUROCAT authorized a subgroup of its members to select a zeolite and to initiate a programme of work on its use [9i, 31]. The subgroup, under the leadership of Professor Jacobs, KU Leuven, chose titanium silicalite-1 (TS-1) in this zeolite, some... 

In phenol hydroxylation, remarkable selectivities to single products have been achieved using vanadium heteropolyacid catalysts.485 The use of the ZSM-5 titanium silicalite (TS-1)483 permits the oxidation of phenol to catechol and hydroquinone to be carried out on an industrial scale with a higher selectivity at a greater conversion of substrate that was not previously possible with strong acid catalysts. 

The discovery of titanium silicalite-1 (TS1) by Enichem scientists (20-22) and its commercial use as a catalyst for a variety of selective oxidations with aqueous hydrogen peroxide under mild conditions (Figure 1.3) constituted a major breakthrough in oxidation catalysis. 

More promising from an industrial perspective, however, is the separation of the oxidation zone from the aqueous one effected by the catalytic material itself, through the selective adsorption of the reagents. The introduction of Titanium Silicalite-1 (TS-1), in which the hydrophobic properties of the pores protect the active sites from the inhibition of the external aqueous medium, was a demonstration of the concept. The catalyst, the substrate and the aqueous soluhon of hydrogen peroxide can, in this case, be mixed together, with a great simplification of the process and also a reduction of the hazards. Three commercial processes. 

The discovery in the early 80 s of titanium silicalites [62-64] opened the new application perspective of zeolitic materials as oxidation catalysts. Several reactions of partial oxidation of organic reactants using dilute solutions of hydrogen peroxide could for the first time be performed selectively in very mild conditions. Other elements inserted in the lattice of silicalites have since been shown to have similarly interesting catalytic properties including, vanadium, zirconium, chromium and more recently tin and arsenic [65]. Titanium silicalites with both MFI (TS-1) and MEL (TS-2) structures have however been the object of more attention and they still seem to display unmatched properties. Indeed some of these reactions like the oxyfunctionalization of alkanes [66-69] by H2O2 are not activated by other Ti containing catalysts (with the exception of Ti-Al-Beta [70]). The same situation... 

The primary use for the titanium silicalites is as shape selective catalysts for hydrogen peroxide oxidations. " Propylene is converted to propylene oxide at greater than 98% selectivity and 99% peroxide conversion at 50°C over TS-1. 2,97 Butadiene is oxidized to the monoepoxide (Eqn. 10.26), also in high selectivity, and primary alcohols are oxidized to the aldehydes in all cases with selectivites greater than 80%.97... 

The first step operates in the liquid phase with ammonia and H2O2 as the reactants and titanium-silicalite (TS-1) as the catalyst. TS-1 is a zeolite, developed by Eni, having a structure that belongs to the same MEI family as ZSM-5, but in which A1 is absent (acid sites are detrimental for selectivity) and substituted by tetravalent Ti ions, which can activate H2O2 and give selective reactions of oxidation (Eigure 2.33 see also Chapter 6 on propene oxide for further aspects). 

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