Supported catalysts hydrogenation

Toluene reacts with carbon monoxide and butene-1 under pressure in the presence of hydrogen fluoride and boron trifluoride to give 4-methyl-j iYbutyrophenone which is reduced to the carbinol and dehydrated to the olefin. The latter is cycHzed and dehydrogenated over a special alumina-supported catalyst to give pure 2,6- dim ethyl n aph th a1 en e, free from isomers. It is also possible to isomerize various dim ethyl n aph th a1 en es to the... 

Heterogeneous hydrogenation catalysts can be used in either a supported or an unsupported form. The most common supports are based on alurnina, carbon, and siUca. Supports are usually used with the more expensive metals and serve several purposes. Most importandy, they increase the efficiency of the catalyst based on the weight of metal used and they aid in the recovery of the catalyst, both of which help to keep costs low. When supported catalysts are employed, they can be used as a fixed bed or as a slurry (Uquid phase) or a fluidized bed (vapor phase). In a fixed-bed process, the amine or amine solution flows over the immobile catalyst. This eliminates the need for an elaborate catalyst recovery system and minimizes catalyst loss. When a slurry or fluidized bed is used, the catalyst must be separated from the amine by gravity (settling), filtration, or other means. 

Salts of neodecanoic acid have been used in the preparation of supported catalysts, such as silver neodecanoate for the preparation of ethylene oxide catalysts (119), and the nickel soap in the preparation of a hydrogenation catalyst (120). Metal neodecanoates, such as magnesium, lead, calcium, and zinc, are used to improve the adherence of plasticized poly(vinyl butyral) sheet to safety glass in car windshields (121). Platinum complexes using neodecanoic acid have been studied for antitumor activity (122). Neodecanoic acid and its esters are used in cosmetics as emoUients, emulsifiers, and solubilizers (77,123,124). Zinc or copper salts of neoacids are used as preservatives for wood (125). 

Cost. The catalytically active component(s) in many supported catalysts are expensive metals. By using a catalyst in which the active component is but a very small fraction of the weight of the total catalyst, lower costs can be achieved. As an example, hydrogenation of an aromatic nucleus requires the use of rhenium, rhodium, or mthenium. This can be accomplished with as fittie as 0.5 wt % of the metal finely dispersed on alumina or activated carbon. Furthermore, it is almost always easier to recover the metal from a spent supported catalyst bed than to attempt to separate a finely divided metal from a liquid product stream. If recovery is efficient, the actual cost of the catalyst is the time value of the cost of the metal less processing expenses, assuming a nondeclining market value for the metal. Precious metals used in catalytic processes are often leased. 

Hydrogenation. Hydrogenation is one of the oldest and most widely used appHcations for supported catalysts, and much has been written in this field (55—57). Metals useflil in hydrogenation include cobalt, copper, nickel, palladium, platinum, rhenium, rhodium, mthenium, and silver, and there are numerous catalysts available for various specific appHcations. Most hydrogenation catalysts rely on extremely fine dispersions of the active metal on activated carbon, alumina, siHca-alumina, 2eoHtes, kieselguhr, or inert salts, such as barium sulfate. 

The nickel supported catalysts formed in this way have some specific features (144)- The catalysts containing about 3% of Ni are paramagnetic. When varying the nickel content from 0.1 to 20%, all the nickel the reduced catalyst (the exposed surface area of nickel was about 600 m2/g Ni) is oxidized by oxygen. The activity in benzene hydrogenation is very high and increases in proportional to the nickel content in the catalyst. 

The role of the support on hydrogen chemisorption on supported rhodium catalysts was studied using static and frequency response techniques. In all Instances, several klnetlcally distinct H2 cheml-sorptlve sites were observed. On the basis of the kinetics, at least one site appears to sorb H2 molecularly at temperatures below 150°C, regardless of the support. At higher temperatures, a dissociative mechanism may become dominant. Inducement of the SMSI state In Rh/T102 does not significantly alter Its equilibrium H2 chemisorption. 

Figure 4 shows the rate of ethane hydrogenolysls over a ruthenium catalyst as a function of H2 partial pressure (12). In agreement with studies on supported catalysts ( ), the reaction Is negative order with respect to hydrogen for partial pressures of H2 above 40... 

The thermograms of Cu reduction in silica-, alumina-, titania- and zirconia-supported catalysts show only one pe the maximum of which is reported in Table 3. The amount of hydrogen consumed by the r uction corresponds, within experimental error, to the theoretical amount required for the reaction ... 

Fig. 9 Dependence of catalytic activity of MgO-supported catalysts containing cationic gold and (except in the most active catalyst) gold clusters for ethene hydrogenation at 760 Torr and 353 K (reactive mixture of He, ethene, and H2—ethene partial pressure, r ethene. 40 Torr Phydrogen. 160 Torr the balance He). Note the nonlinearity of the scale at the top [53]...

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