Heat exchanger shell and tube

The most coTumon TEMA front end stationary head types are A B , C , N% and D, . 

For hi pressure service, bolls used for type A, and C stationaiy head become larger and costly and type D design is used to alleviate this problem. 

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The shell-and-tube heat exchanger is probably the most common type of exchanger used in the chemical and process industries. The simplest type of such device is the 1-1 design (1 shell pass, 1 tube pass), as illustrated in Fig. 7.7a. Of all shell-and-tube types, this comes closest to pure countercurrent flow and is designed using the basic coimtercurrent equation ... 

If exchangers are countercurrent devices, then the number of units equals the number of shells, providing indithdual shells do not exceed some practical upper size limit. If, however, equipment is used that is not completely countercurrent, as with the 1-2 shell and tube heat exchanger, then... 

Example 7.4 For the process in Pig. 6.2, the stream and utility data are given in Taible 7.1. Pure countercurrent (1-1) shell and tube heat exchangers are to be used. 

Maximum Thermal Effectiveness for 1-2 Shell-and-Tube Heat Exchangers... 

Shell-and-Tube Heat Exchangers for a Given Unit 435... 

R distillation column reflux ratio (-) or heat capacity ratio of 1-2 shell-and-tube heat exchanger (-)... 

Fig. 8. Shell-and-tube heat exchanger A, shell of high strength B, tube sheet C, tubes (normally small diameter tubes are seamless, but large diameter tubes (>1 in.) are welded tubes) D, boimets E, baffles to assure more efficient circulation by providing minimum clearance between tubes and tube holes...

Gas-Heated Reforming. Gas-heated reforming is an extension of the combined reforming concept where the primary reformer is replaced by a heat-transfer device in which heat for the primary reforming reaction is recovered from the secondary reformer effluent. Various mechanical designs have been proposed which are variants of a shell-and-tube heat exchanger (12,13). 

The per pass ethylene conversion in the primary reactors is maintained at 20—30% in order to ensure catalyst selectivities of 70—80%. Vapor-phase oxidation inhibitors such as ethylene dichloride or vinyl chloride or other halogenated compounds are added to the inlet of the reactors in ppm concentrations to retard carbon dioxide formation (107,120,121). The process stream exiting the reactor may contain 1—3 mol % ethylene oxide. This hot effluent gas is then cooled ia a shell-and-tube heat exchanger to around 35—40°C by usiag the cold recycle reactor feed stream gas from the primary absorber. The cooled cmde product gas is then compressed ia a centrifugal blower before entering the primary absorber. 

TEMA-STYLE SHELL-AND-TUBE HEAT EXCHANGERS... 

TEMA Numbering and Type Designation Recommended practice for the designation of TEMA-style shell-and-tube heat exchangers by numbers and letters has been established by the Tubular Exchanger Manufacturers Association (TEMA). This information from the sixth edition of the TEMA Standards is reproduced in the following paragraphs. 

Shell and Tube Heat Exchangers for General Piefineiy Seivices, API Standard 660, 4th ed., 1982, is published by the American Petroleum Institute to supplement both the TEMA Standards and the ASME Code. Many companies in the chemical and petroleum processing fields have their own standards to supplement these various requirements. The Jnterrelation.ships between Codes, Standards, and Customer Specifications for Proce.ss Heat Tran.sfer Equipment is a symposium volume which was edited by F. L. Rubin and pubhshed by ASME in December 1979. (See discussion of pressure-vessel codes in Sec. 6.)... 

Figure 11-36 shows details of the construction of the TEMA types of shell-and-tube heat exchangers. These and other types are discussed in the following paragraphs. 

Basic costs of shell-and-tube heat exchangers made in the United States of carbon steel construction in 1958 are shown in Fig. 11-41. 

Costs of shell-and-tube heat exchangers can be estimated from Fig. 11-41 and Tables 11-13 and 11-14. These 1960 costs should be updated by use of the Marshall and Swift Index, which appears in each issue of Chemical Engineering. Note that during periods of high and low demand for heat exchangers the prices in the marketplace may vary significantly from those determined by this method. 

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