Sandwich properties

A sandwich structure is composed of two skins and a core material. The same or different materials are combined in the form of sandwich construction (Figure 7.46). They can be used in products with an irregular distribution of the different materials, and in the form of large structures or sub-structures. Overall load-carrying capabilities depend on average local sandwich properties, but materials failure criteria depend on local detailed stress and strain distributions. Design analysis procedures for sandwich materials composed of linear elastic constituents are well developed. In principle, sandwich materials can be analyzed as RP structures, but incorporation of viscoelastic properties will be subject to the limitations discussed throughout this book. 

Table 9 Specification data for Redux 319 standard honeycomb sandwich properties.

Table 13.9 Specification Data for Redux 319 Standard Honeycomb Sandwich Properties...

The sandwich-type stmcture of polyurethanes with a smooth integral skin produced by the reaction injection molding process provides a high degree of stiffness as weU as exceUent thermal and acoustical properties necessary for its use in housing and load-bearing stmctural components for the automotive, business machine, electrical, furniture, and materials-handling industry. 

In addition to polyamide, lamination inks ordinarily contain modifiers such as polyketone resin, plasticizer, and wax to impart specific properties such as block resistance and increased bond strength. Because laminating inks are usually reverse-side printed and end-up sandwiched between films, gloss is not a primary requirement. Water-base laminating inks that will meet the U.S. EPA emission requirements and have the correct functional properties are currently under development. 

Silver Thick Films. About half of the silver consumed in the United States for its electrical properties is used by the electronics industry. Of this amount some 40% is used for the preparation of thick-film pastes in circuit paths and capacitors. These are silk-screened onto ceramic or plastic circuit boards for multilayer circuit sandwich components. 

Zirconium chloride and bromide have closely related but dissimilar stmctures. Both contain two metal layers enclosed between two nonmetal layers which both have hexagonal stmcture. In ZrCl, the four-layer sandwich repeats in layers stacked up according to /abca/bcab/cabc/, whereas the ZrBr stacking order is /abca/cabc/bcab/ (188). Both are metallic conductors, but the difference in packing results in different mechanical properties the bromide is much more brittle. 

Smectites are stmcturaUy similar to pyrophylUte [12269-78-2] or talc [14807-96-6], but differ by substitutions mainly in the octahedral layers. Some substitution may occur for Si in the tetrahedral layer, and by F for OH in the stmcture. Deficit charges in smectite are compensated by cations (usually Na, Ca, K) sorbed between the three-layer (two tetrahedral and one octahedral, hence 2 1) clay mineral sandwiches. These are held relatively loosely, although stoichiometricaUy, and give rise to the significant cation exchange properties of the smectite. Representative analyses of smectite minerals are given in Table 3. The deterrnination of a complete set of optical constants of the smectite group is usually not possible because the individual crystals are too small. Representative optical measurements may, however, be found in the Uterature (42,107). 

Composites need not be made of fibres. Plywood is a lamellar composite, giving a material with uniform properties in the plane of the sheet (unlike the wood from which it is made). Sheets of GFRP or of CFRP are laminated together, for the same reason. And sandwich panels - composites made of stiff skins with a low-density core - achieve special properties by combining, in a sheet, the best features of two very different components. 

Table 1 contains the metal-to-metal engineering property requirements for Boeing Material Specification (BMS) 5-101, a structural film adhesive for metal to metal and honeycomb sandwich use in areas with normal temperature exposure. The requirements are dominated by shear strength tests. Shear strength is the most critical engineering property for structural adhesives, at least for the simplistic joint analysis that is commonly used for metal-to-metal secondary structure on commercial aircraft. Adhesive Joints are purposefully loaded primarily in shear as opposed to tension or peel modes as adhesives are typically stronger in shear than in Mode I (load normal to the plane of the bond) loading. 

Table 2 contains the honeycomb sandwich bonding property requirements for the same adhesive. Note that 0.005" thick adhesive has no sandwich bond requirements because it does not contain enough adhesive to form effective fillets and so is not used for sandwich bonding. 

The Plate Constitutive equations can be used for curved plates provided the radius of curvature is large relative to the thickness (typically r/h > 50). They can also be used to analyse laminates made up of materials other than unidirectional fibres, eg layers which are isotropic or made from woven fabrics can be analysed by inserting the relevant properties for the local 1-2 directions. Sandwich panels can also be analysed by using a thickness and appropriate properties for the core material. These types of situation are considered in the following Examples. 

Example 3.15 A sandwich moulding is made up of solid skins with a foamed plastic core. The skins and core may be regarded as isotropic with the following the properties ... 

At about 159°C it turns pink and adopts the sandwich structure, expected for [M(C5H5)2] compounds, and this is retained in the gaseous phase and in hydrocarbon solutions. Using substituted cyclopentadienyls a variety of analagous sandwich compounds have been prepared and their magnetic properties indicate that the... 

Interaction of iron(II) chloride with the lithium salt of R4B2NJ (R = Me, Et) gives sandwiches 61 (R = Me, Et) (67ZAAC1, 96MI4), resembling in electronic properties those of ferrocene (99ICA(288)17). The n- rf-) complex stems from the further complex-formation of 61 (R = Me, Et) with mercury(II) salts via the unsubstituted nitrogen atom. 

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