Ring opening polymerization of trioxane

Cyclic ether and acetal polymerizations are also important commercially. Polymerization of tetrahydrofuran is used to produce polyether diol, and polyoxymethylene, an excellent engineering plastic, is obtained by the ring-opening polymerization of trioxane with a small amount of cycHc ether or acetal comonomer to prevent depolymerization (see Acetal resins Polyethers, tetrahydrofuran). 

Polyoxymethylene polymers, POM, commonly known as polyacetals or Acetal resins are linear thermoplastic polymers containing predominantly the -CH -O- repeat unit in their backbone. There are two types of acetal resins available commercially (1) homopolymers made by the polymerization of formaldehyde, followed by endcapping, (2) copolymers derived from the ring opening polymerization of trioxane (a cyclic trimer of formaldehyde), and a small amount of a comonomer such as ethylene oxide. Acetal resins are... 

Polyoxymethylene (polyacetal) is the polymer of formaldehyde and is obtained by polymerization of aqueous formaldehyde or ring-opening polymerization of trioxane (cyclic trimer of formaldehyde, melting point 60-60°C), the latter being the preferred method [52]. This polymerization of trioxane is conducted in bulk with cationic initiators. In contrast, highly purified formaldehyde is polymerized in solution using using either cationic or anionic initiators. 

Polyoxymethylene, also referred to as acetal resin or POM, is obtained either by anionic polymerization of formaldehyde or cationic ring-opening copolymerization of trioxane with a small amount of a cyclic ether or acetal (e.g., ethylene oxide or 1,3-dioxolane) [Cherdron et al., 1988 Dolce and Grates, 1985 Yamasaki et al., 2001]. The properties and uses of POM have been discussed in Sec. 5-6d. 

The solubility of polyoxymethylene is very poor so that the ring-opening polymerization of 1,3,5-trioxane proceeds heterogeneously both in bulk (melt) and in solution. 1,3,5-Trioxane can also be readily polymerized in the solid state this polymerization can be initiated both by high-energy radiation and by cationic initiators (see Example 3-24). 

By organic chemistry formalism, polyacetals are reaction products of aldehydes with polyhydric alcohols. Polymers generated from aldehydes, however, either via cationic or anionic polymerization are generally known as polyacetals because of repeating acetal linkages. Formaldehyde polymers, which are commercially known as acetal resins, are produced by the cationic ring opening polymerization of the cyclic trimer of formaldehyde, viz., trioxane [29-30] (Fig. 1.5). 

Figure 1.5 Cationic ring opening polymerization of a cyclic trimer of formaldehyde (viz., trioxane)...

Like THF, cyclic acetals (e.g., 1,3-dioxolane and 1,3,5-trioxane) are polymerizable only with cationic initiators. The ring-opening polymerization of 1,3,5-trioxane (cyclic trimer of formaldehyde) leads to polyoxymethylenes (see Example 3.24), which have the same chain structure as polyformaldehyde (see Example 3.22). They are thermally unstable unless the semiacetal hydroxy end groups have been protected in a suitable way (see Example 5.7). Like the cyclic ethers, the polymerization of 1,3,5-trioxane proceeds via the addition of an initiator cation to a ring oxygen atom, with the formation of an oxonium ion which is transformed to... 

Ring opening polymerization of tetrahydrofuran and trioxane using 1,l,2-tricyanovinyl 2 trifluoromethansulfonate. 

S,S-Dialkyl-S-(hydroxyphenyl)sulfonium salts are active photoinitiators for the cationic ring-opening polymerizations of a wide variety of heterocyclic monomers, including tetrahy-drofuran, s-caprolactone, epoxides, oxetanes, thiiranes, and 1,3,5-trioxane. It has been suggested that ring-opening... 

Ring opening polymerization may also occur by an addition chain reaction. For example, a ring opening reaction polymerizes trioxane to a polyacetal in the presence of an acid catalyst. Formaldehyde also produces the same polymer ... 

Another monomer that belongs to this group is cyclic trimer of formaldehyde, 1,3,5-trioxane. Cationic polymerization of 1,3,5-trioxane leading to polyoxymethylene (polyformaldehyde, polyacetal) is one of the few industrially important processes in cationic ring-opening polymerization. 

Cationic polymerization of 1,3,5-trioxane, however, is different from other typical ring-opening polymerizations, because polymer is insoluble in its own monomer or in any typical organic solvent (it may be dissolved however in DMF at —150° C and perfluorinated alcohols at room temperature). Thus, at any polymerization system, already at the early stage of polymerization, polymer precipitates out of solution and further reaction involves active species in crystalline phase. 

The necessary, but not sufficient criterion of the living character of polymerization is the possibility of preparation of high molecular weight polymers (M > 10s). This has been achieved in several systems in cationic ring-opening polymerization, e.g., in the polymerization of some cyclic ethers 3,3-bis(chloromethyl)oxetane, tetrahydrofuran, 1,3-dioxo-lane, and 1,3,5-trioxane. 

Polyformaldehyde can also be prepared by polymerization of trioxane, the cyclic trimer of formaldehyde. Trioxane polymerizes by ring opening polymerization and cationic initiators are the only effective initiators. Formaldehyde is always present when trioxane is polymerized because the growing polyoxymethylene chains by depropagation may lose one monomer unit, which is formaldehyde not trioxane. In spite of the fact that formaldehyde plays an (as yet incompletely understood) role in trioxane polymerization, which is a cyclic ether polymerization like dioxolane or tetrahydrofurane [5], trioxane will not be discussed in this review. 

Many papers have been published concerning the structure of the active centers in anionic and cationic ring-opening polymerization reactions of oxacyclic monomers. Recently, attention has been paid in our laboratory to the influence of the structure of complex carbonium salt initiators, especially of the dioxolanyllum salts used for initiating the cationic polymerization reactions of trioxane, tetrahydrofuran and dioxolane, on the course of the polymerization ( ). 

Polyoxymethylene (polyacetal) — sometimes known as polyformaldehyde — is the polymer of formaldehyde. It is obtained either by anionic or cationic solution polymerization of formaldehyde or cationic ring-opening bulk polymerization of trioxane. Highly purified formaldehyde is polymerized in the presence of an inert solvent such as hexane at atmospheric pressure and a temperature usually in the range of -50 to 70°C. The cationic bulk polymerization of trioxane is the preferred method of production of polyoxymethylene. 

Many aldehydes ttimeiize in acidic conditions. Paraldehyde and many other trimers fail to undergo further polymerizations to high molecular weight, linear polymers. The trimer of formaldehyde, trioxane, however, is unique. It polymerizes by a mechanism of ring-opening polymerization. This... 

An oxonium ion is formed in the proton-initiated cationic polymerization of trioxane. The ring opens because of resonance stabilization of the open-chained species ... 

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