Resorcinol formaldehyde -cured composite

Ahmad, S Ashraf S.M., Riaz. U and Zafar, S. (2008) Development of novel waterborne poly( 1-naphthylamine) / poly (vinylalcohol)-resorcinol formaldehyde-cured corrosion resistant composite coatings. Preg. Org. Coat, 62, 32-39. 

Nitrile rubber is compatible with phenol-formaldehyde resins, resorcinol-formaldehyde resins, vinyl chloride resins, alkyd resins, coumarone-indene resins, chlorinated rubber, epoxies and other resins, forming compositions which can be cured providing excellent adhesives of high strength, high oil resistance and high resilience. On the other hand, NBR adhesives are compatible with polar adherends such as fibres, textiles, paper and wood. Specific formulations of NBR adhesives can be found in [12]. 

The results were positive and promising. Bagherzadeh et al. [81] found that the anticorrosion performance of a two-component water-based epoxy resin coating system was improved by adding only 0.02 wt% nano-PANI. Ahmad et al. [82] investigated the corrosion protection behavior of waterborne resorcinol formaldehyde (RF)-cured composite coatings of poly(l-naphthylamine) (PNA)/poly(vinyl alcohol) (PVA) on mild steel, and even superior corrosion protective performance was observed in different corrosive media when compared with the reported solvent-based conductive polymer coatings. 

The phenolic family of adhesives are very diverse in their formulations and uses. Some are filled or modified with other polymers (vinyl, nitrile or epoxy). The composition depends largely on the intended use, e.g. for temperature and chemical resistance, or for water-proof wood bonding (phenol-resorcinol-formaldehyde). The majority are heat-curing although some wood-bonding adhesives can be cured at room temperature (RT). The comparison table includes Typical Use to differentiate between the types of adhesives. Phenolic adhesives are generally poorly represented by mechanical property data. 

The most commonly known phenolic composite group is phenol formaldehyde polymers (phenoplasts). They are produced by polycondensation of a phenol and a mixture of phenols (phenol and phenol derivatives like cresol-resorcinol or para tertiary butyl phenol) with an aldehyde, usually formaldehyde and hexamethylene tetramine. Reaction of formaldehyde with phenol (up to 3 moles of formaldehyde can react with one mole of phenol - phenol acts as a three functional monomer) yields methylol groups in the ortho and para positions of the phenol molecule. In a further reaction, the methylol groups condenses with another molecule of phenol to form a methylene bridge. In practice, a prepolymer (usually a powder) is prepared first which is then cured later to the shape of the article in the mould. 

---