Pump bowl replacement

After several years of operation, conditions warranted the replacement of a pump bowl. The plant warehouse did not stock spare ductile iron pump bowls and none were accessible. A resourceful maintenance supervisor realized that there were a few other large pumps within the plant and they located one. Unfortunately, they chose a cast iron pump bowl which is very desirable for certain sodium chloride (table salt) brine services, but it is totally unsuited for large volumes of highly flammable materials. 

Cast iron is undesirable (and prohibited by certain flammable liquid codes) because a brittle fracture can lead to a massive leak. Some months after this mistake, the unit received a loss prevention audit and as a result the pump bowls were replaced with ductile iron units. This same audit prompted the installation of remotely operated emergency shut-off valves around these pumps. 

Number and type of interventions, stoppages, adjustments, transfers both planned and unplanned (e.g., replacing filling needles, pumps, filters, stopper bowl stopping line, removing all containers, manual stoppering)... 

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