Production Factors Affecting Yield

This chapter discusses the factors affecting yields and qualities of FCC product streams. The section on FCC economics describes several options that can be used to maximize FCC performance and the refinery s profit margin. 

So far, much research has gone into finding new synthetic routes, new products and novel selective syntheses, and in the analysis of important factors affecting yield and in some cases selectivity. However, other practical constraints relevant to process development for industrial-scale synthesis have to be tackled. For example, new insights are needed to develop cost-effective, stable, and selective PT catalysts (especially effective immobilized triphase catalysts). Other relevant factors include the recovery and recycle of the PT catalyst, catalyst decomposition, environmental issues such as catalyst toxicity, and ease of product recovery. Catalyst costs are not very high when quats are used, as against the more expensive crown ethers or cryptands. In most cases, the overall process is more than cost-effective since PTC allows the use of cheap alternative raw materials, prevents the use of costly dipolar solvents, is less energy intensive (due to lower temperatures) than alternative methods, alleviates the need... 

Carbon is alkylated ia the form of enolates or as carbanions. The enolates are ambident ia activity and can react at an oxygen or a carbon. For example, refluxing equimolar amounts of dimethyl sulfate and ethyl acetoacetate with potassium carbonate gives a 36% yield of the 0-methylation product, ie, ethyl 3-methoxy-2-butenoate, and 30% of the C-methylation product, ie, ethyl 2-methyl-3-oxobutanoate (26). Generally, only one alkyl group of the sulfate reacts with beta-diketones, beta-ketoesters, or malonates (27). Factors affecting the 0 C alkylation ratio have been extensively studied (28). Reaction ia the presence of soHd Al O results mosdy ia C-alkylation of ethyl acetoacetate (29). 

The factors affecting the preparation of the cyclic chlorophosphazenes from phosphorus pentachloride and ammonium chloride continue to receive attention. For example, the yields and reaction times for the preparation of the series, (NPCla) ( — 3—7), varied with the fineness of the ammonium chloride, the nature and volume of the solvent, and added catalysts such as phosphoryl chloride. A procedure, giving due consideration to these factors, was described for the preparation of N3P3CI6 in good yield (88% of cyclic products) and in a relatively short time (2J h). The cyclic chlorophosphazenes can be obtained in even shorter times ca. 10 min) by addition of four moles of pyridine to remove the hydrogen chloride formed ... 

Several factors affect the overall economics of PHA production. These include PHA productivity, PHA content, yield of PHA on carbon source, carbon substrate cost, and recovery method employed. Figure 1 shows the production costs of P(3HB) by various P(3HB) contents and P(3HB) productivities [29]. The effect of P(3HB) productivity on the production cost is only related to the cost of the fermentation equipment [18]. However, the P(3HB) content has multiple effects on the volume of the fermentation equipment and the recovery process [17,18]. The increase of P(3HB) yield on carbon source and the use of less expensive carbon substrates reduce the cost of carbon substrate [17, 29]. Development of an efficient recovery method, which will be different for each bacterium employed, is also important to overall economics of PHA production. When the actual fermentation processes employing many different re-... 

Product distributions obtained on esterification of nucleosides and nucleotides under basic conditions throw further light on factors affecting selective reactivity. p-Toluenesulfonylation of adenosine 5 -monophosphate in aqueous alkali yielded exclusively (in 54-61% yield) the 2 -p-toluenesulfonate.107 Lack of reaction at HO-3 was attributed either to formation of a phosphoric p-toluenesulfonic anhydride, which sterically protected this hydroxyl group, or to the higher acidity of HO-2. It has been shown that the acidic site (with pKa 12.5) in adenosine is associated with the presence of both HO-2 and HO-3, as replacement of either of these by hydrogen, or of HO-2 by methoxyl, results in loss of this acidity.108 Inductive effects, or the sta-... 

Koehler and Odell236 already studied a number of factors affecting the formation of pyrazines, based on a system of glucose and asparagine (0.1 mol of each), heated for 24 h at 120 °C in diethyleneglycol/water (10 1, v/v). The dichloromethane extract of a distillate was analysed by GC. Below 100 °C, essentially no pyrazines were formed, but the yield increased steeply as the temperature was increased. At 120 °C, the yield increased rapidly with time, up to about 24 h, when it levelled off. Methylpyrazine was the major product in the first 3 h, but the ratio of dimethyl/methyl derivatives continued to increase for about 9 h, when it remained essentially constant at about 3. Altering the proportions of the reactants to 3 1 decreased the yield of methylpyrazine 10-fold and that of the dimethyl compounds 25 times, whereas a proportion of 1 3 decreased the former only by about a one-fourth and hardly affected the latter. Adding... 

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