Product formation, rate conversion from feed

Fig. 11. CO formation rates determined from reactant conversions and product selectivities in a fixed-bed flow reactor for C02 reforming of CH4. The catalysts were nickel supported on La203, y-Al203, or CaO. Each catalyst contained 17 wt% Ni. Before reaction, the catalyst was reduced in flowing H2 at 773 K for at least 5 h and then at 1023 K for 2 h. Reaction conditions pressure, 1.0 atm temperature, 1023 K feed gas molar ratio, CH4/C02/He = 2/2/6 GHSV, 1,800,000 mL (g catalyst)-1 h-1 (227).

Thermal reactions of acetylene, butadiene, and benzene result in the production of coke, liquid products, and various gaseous products at temperatures varying from 4500 to 800°C. The relative ratios of these products and the conversions of the feed hydrocarbon were significantly affected in many cases by the materials of construction and by the past history of the tubular reactor used. Higher conversions of acetylene and benzene occurred in the Incoloy 800 reactor than in either the aluminized Incoloy 800 or the Vycor glass reactor. Butadiene conversions were similar in all reactors. The coke that formed on Incoloy 800 from acetylene catalyzed additional coke formation. Methods are suggested for decreasing the rates of coke production in commercial pyrolysis furnaces. 

Formation of Products. The rate of conversion of feed into products was determined in terms of the rate of formation of volatiles, gas and liquid products, and by difference the non-volatiles. The gaseous product includes Cj-C hydrocarbons and the liquid C5-iooo°F. Gas rates were obtained from the composition and volume of the gas generated during each experiment. Similarly, the rate of liquid product was obtained by determining the weight of liquid product condensed at room temperature for each coking experiment. 

Stream Information. Directed arcs that represent the streams, with flow direction from left to right wherever possible, are numbered for reference. By convention, when streamlines cross, the horizontal line is shown as a continuous arc, with the vertical line broken. Each stream is labeled on the PFD by a numbered diamond. Furthermore, the feed and product streams are identified by name. Thus, streams 1 and 2 in Rgure 3.19 are labeled as the ethylene and chlorine feed streams, while streams 11 and 14 are labeled as the hydrogen chloride and vinyl-chloride product streams. Mass flow rates, pressures, and tempera-mres may appear on the PFD directly, but more often are placed in the stream table instead, for clarity. The latter has a column for each stream and can appear at the bottom of the PFD or as a separate table. Here, because of formatting limitations in this text, the stream table for the vinyl-chloride process is presented separately in Table 3.6. At least the following entries are presented for each stream label, temperature, pressure, vapor fraction, total and component molar flow rates, and total mass flow rate. In addition, stream properties such as the enthalpy, density, heat capacity, viscosity, and entropy, may be displayed. Stream tables are often completed using a process simulator. In Table 3.6, the conversion in the direct chlorination reactor is assumed to be 100%, while that in the pyrolysis reactor is only 60%. Furthermore, both towers are assumed to carry out perfect separations, with the overhead and bottoms temperatures computed based on dew- and bubble-point temperatures, respectively. 

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