Process Technology Operations

After studying this chapter, the student will be able to  

Feed system—composed of a variety of equipment systems, including feed tanks, valves, piping, instruments, and pumps. 

Process instruments—devices that control processes and provide information about pressure, temperature, levels, flow, and anal3riical variables. 

Process Technology 3—Operations—a college-level course, designed to be the capstone experience, that includes all the elements covered in a process technology two-year degree program. 

Trainee—an unqualified technician recently assigned to an operating unit. 

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Sodium Hydroxide. Before World War 1, nearly all sodium hydroxide [1310-93-2], NaOH, was produced by the reaction of soda ash and lime. The subsequent rapid development of electrolytic production processes, resulting from growing demand for chlorine, effectively shut down the old lime—soda plants except in Eastern Europe, the USSR, India, and China. Recent changes in chlorine consumption have reduced demand, putting pressure on the price and availabiHty of caustic soda (NaOH). Because this trend is expected to continue, there is renewed interest in the lime—soda production process. EMC operates a 50,000 t/yr caustic soda plant that uses this technology at Green River it came onstream in mid-1990. Other U.S. soda ash producers have aimounced plans to constmct similar plants (1,5). 

Ligand-Modified Rhodium Process. The triphenylphosphine-modified rhodium oxo process, termed the LP Oxo process, is the industry standard for the hydroformylation of ethylene and propylene as of this writing (ca 1995). It employs a triphenylphosphine [603-35-0] (TPP) (1) modified rhodium catalyst. The process operates at low (0.7—3 MPa (100—450 psi)) pressures and low (80—120°C) temperatures. Suitable sources of rhodium are the alkanoate, 2,4-pentanedionate, or nitrate. A low (60—80 kPa (8.7—11.6 psi)) CO partial pressure and high (10—12%) TPP concentration are critical to obtaining a high (eg, 10 1) normal-to-branched aldehyde ratio. The process, first commercialized in 1976 by Union Carbide Corporation in Ponce, Puerto Rico, has been ficensed worldwide by Union Carbide Corporation and Davy Process Technology. 

Recovery methods are based either on mining combined with some further processing or operation on the oil sands m situ (Fig. 6). The mining methods are appHcable to shallow deposits, characterized by an overburden ratio (ie, overburden depth-to-thickness of tar sand deposit) of ca 1.0. Because Athabasca tar sands have a maximum thickness of ca 90 m and average ca 45 m, there are indications that no more than 10% of the in-place deposit is mineable within 1990s concepts of the economics and technology of open-pit mining. 

The second area, the implementation of a modem process monitoring and control system, is the most dramatic current appHcation of CAD/CAM technology to the chemical process industry. The state of the art is the use of computer graphics to display the process flow diagram for sections of the process, current operating conditions, and controUer-set points. The process operator can interact directly with the control algorithms through the... 

Wallace Leung, Sc.D., Director, Process Technology, Rird Macliine Company Member, American Filtration and Separation Society (Director) (Section 18, Liquid-Solid Operations and Equipment)... 

Process Technology The process equipment permits certain processing operations (e.g., heat to a specified temperature) to be undertaken. Each processing operation will involve certain actions (e.g., opening appropriate vawes). 

The client generally supplies processing technology and specific operating parameters related to safe operating condition. The Technical Package may include, but not be limited to, the following ... 

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