Process parameters pressure dependence

The interply bond strength for thermoplastic matrix composites has been shown to be dependent upon the processing parameters, pressure, temperature, and contact time. If the temperature distribution in the composite is nonuniform during processing, the ply interfaces will bond (or heal) at different rates. Thus, for a specified processing cycle, it is important to know precisely the temperature and degree of autohesive bonding at every point in the composite laminate in order to estimate the required process time. 

The growth rate and morphology of a deposit are determined by the gas flow rate, the diffusion rate in the gas phase, the reaction rate at the surface of the substrate, and thus by the process parameters pressure, temperature, and gas-phase composition. This dependence is shown below for CVD but similar behavior is also observed in deposition techniques where solids are made from precursors in a fluid phase. 

Pressure is a fundamental physical property that affects various thermodynamic and kinetic parameters. Pressure dependence studies of a process reveal information about the volume profile of a process in much the same way as temperature dependence studies illuminate the energetics of the process (83). Since chemical transformations in SCF media require relatively high operating pressures, pressure effects on chemical equilibria and rates of reactions must be considered in evaluating SCF reaction processes (83-85). The most pronounced effect of pressure on reactions in the SCF region has been attributed to the thermodynamic pressure effect on the reaction rate constant (86), and control of this pressure dependency has been cited as one means of selecting between parallel reaction pathways (87). This pressure effect can be conveniently evaluated within the thermodynamic framework provided by transition state theory, which has often been applied to reactions in solutions (31,84,88-90). This theory assumes a true chemical equilibrium between the reactants and an activated transition... 

Effects of Rate Conditions. It is essential for commercial a-quartz crystals to have usable perfection growth at a high rate and at pressure and temperature conditions that allow economical equipment design. The dependence of rate on the process parameters has been studied (8,14) and may be summarized as follows. Growth rate depends on crystallographic direction the (0001) is one of the fastest directions. Because AS is approximately linear with AT, the growth rate is linear with AT. Growth rate has an Arrhenius equation dependence on the temperature in the crystallization zone ... 

Filtration constants K and C can be experimentally determined, from which the volume of filtrate obtained over a specified time interval (for a certain filter, at the same pressure and temperature) can be computed. If process parameters are changed, new constants K and C can be estimated from Equations 14 and 15. Equation 16 may be further simplified by denoting tg as a constant that depends on K and C ... 

In the surrounding atmosphere, a blast wave is experienced as a transient change in gas-dynamic-state parameters pressure, density, and particle velocity. Generally, these parameters increase rapidly, then decrease less rapidly to sub-ambient values (i.e., develop a negative phase). Subsequently, parameters slowly return to atmospheric values (Figure 3.7). The shape of a blast wave is highly dependent on the nature of the explosion process. 

As the pressure increases from low values, the pressure-dependent term in the denominator of Eq. (101) becomes significant, and the heat transfer is reduced from what is predicted from the free molecular flow heat transfer equation. Physically, this reduction in heat flow is a result of gas-gas collisions interfering with direct energy transfer between the gas molecules and the surfaces. If we use the heat conductivity parameters for water vapor and assume that the energy accommodation coefficient is unity, (aA0/X)dP — 150 I d cm- Thus, at a typical pressure for freeze drying of 0.1 torr, this term is unity at d 0.7 mm. Thus, gas-gas collisions reduce free molecular flow heat transfer by at least a factor of 2 for surfaces separated by less than 1 mm. Most heat transfer processes in freeze drying involve separation distances of at least a few tenths of a millimeter, so transition flow heat transfer is the most important mode of heat transfer through the gas. 

Process parameters of importance include gas pressure, H2 concentration in solution in liquid metal, diameter of the guide tube, and melt superheat. The concentration of H2 gas in solution in the liquid metal ranges from 0.0001 to 0.001 w/o, proportional to the square root of H2 partial pressure that is in turn controlled by the composition of the gas mixture. For a given H2 partial pressure, the concentration of H2 gas in the liquid metal is dependent on the metal type and superheat. 

Many solvent properties are related to density and vary with pressure in a SCF. These include the dielectric constant (er), the Hildebrand parameter (S) and n [5], The amount a parameter varies with pressure is different for each substance. So, for example, for scC02, which is very nonpolar, there is very little variation in the dielectric constant with pressure. However, the dielectric constants of both water and fluoroform vary considerably with pressure (Figure 6.3). This variation leads to the concept of tunable solvent parameters. If a property shows a strong pressure dependence, then it is possible to tune the parameter to that required for a particular process simply by altering the pressure [6], This may be useful in selectively extracting natural products or even in varying the chemical potential of reactants and catalysts in a reaction to alter the rate or product distributions of the reaction. 

At atmospheric pressure the foam structure depends on the formulation and processing parameters. Foamed sheets and imitation leathers can be manufactured by this process. 

Many association reactions, as well as their reverse unimolecular decompositions, exhibit rate parameters that depend both on temperature and pressure, i.e., density, at process conditions. This is particularly the case for molecules with fewer than 10 atoms, because these small species do not have enough vibrational and rotational degrees of freedom to retain the energy imparted to or liberated within the species. Under these conditions, energy transfer rates affect product distributions. Consequently, the treatment of association reactions, in general, would be different than that of the fission reactions. 

It is now possible to model the wafer-level performance for most CMP processes. These models cover only some of the important tool or process design issues, such as relative velocities and pressure dependencies additional work is needed to predict the results for other parameters such as slurry composition or particle size, temperature dependencies, pad properties, and other effects. Die-level modeling has been used effectively to identify... 

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