Power plants pressure

Creep of Thick-walled Cylinders. The design of relatively thick-walled pressure vessels for operation at elevated temperatures where creep caimot be ignored is of interest to the oil, chemical, and power industries. In steam power plants, pressures of 35 MPa (5000 psi) and 650°C are used. Quart2 crystals are grown hydrothermaHy, using a batch process, in vessels operating at a temperature of 340—400°C and a pressure of 170 MPa (25,000 psi). In general, in the chemical industry creep is not a problem provided the wall temperature of vessels made of Ni—Cr—Mo steel is below 350°C. 

N.N. Alekseenko, A.D. Amaev, I. Gorynin, V.A. Nikolaev, Radiation Damage in Nuclear Power Plants Pressure Vessel Steels, ANS Russian Materials Monograph Series, American Nuclear Society, Grange Park, IL, 1997. 

Nuclear Power Plant in this model of a nuclear power plant, pressurized water is heated by fission of uranium-235. This water is circulated to a steam generator. The steam drives a turbine to produce electricity. Cool water from a lake or river is then used to condense the steam into water. The warm water from the condenser may be cooled in cooling towers before being reused or returned to the lake or river. 

Thermal power plant components operated at high temperatures (>500°C) and pressures, such as superheater headers, steamline sections and Y-junctions, deserve great attention for both operation safety and plant availability concerns. In particular, during plant operation transients -startups, shutdowns or load transients - the above components may undergo high rates of temperature / pressure variations and, consequently, non-negligible time-dependent stresses which, in turn, may locally destabilize existing cracks and cause the release of acoustic emission. 

Welded structures often have to be tested nondestructively, particularly for critical application where weld failure can he catastrophic, such as in pressure vessels, load-bearing structural members, and power plants. 

Furnaces of this type, such as the steam locomotive furnace—boHet design, had the obvious disadvantage that pressure was limited to ca 1 MPa (150 psi). The development of seamless, thick-waH tubing for stationary power plants (ie, water-tube furnaces) and other engines for motive power, such as diesel—electric, has in many cases ecHpsed the fire-tube boHet. For appHcations calling for moderate amounts of lower pressure steam, however, the modern fire-tube boHet continues to be the indicated choice (5). 

An example of a modem, tangentially fired, supercritical, lignite-fuel furnace is shown in Figure 5. This unit, at maximum continuous ratings, supplies 2450 metric tons pet hour superheat steam at 26.6 MPa (3850 psi) and 544°C, and 2160 t/h reheat steam at 5.32 MPa (772 psi) and 541°C. These ate the values at the superheater and reheater oudet, respectively. Supercritical fluid-pressure installations ate, however, only rarely needed. Most power plants operate at subcritical pressures in the range of 12.4—19.3 MPa (1800—2800 psi). 

Fig. 1. Pressurized water reactor (PWR) coolant system having U-tube steam generators typical of the 3—4 loops in nuclear power plants. PWR plants having once-through steam generators contain two reactor coolant pump-steam generator loops. CVCS = chemical and volume-control system.

One was a water-moderated and water-cooled pressurized reactor the other was a Hquid-metal-cooled iatermediate neutron energy reactor. A land-based prototype submafine power plant called Mark I was built and tested at the National Reactor Testing Station. Argonne National Laboratory provided scientific data and Bettis Laboratory of Westinghouse Electric Corp. suppHed engineering expertise. 

PWRs operate differendy from BWRs. In PWRs, no boiling takes place in the primary heat-transfer loop. Instead, only heating of highly pressurized water occurs. In a separate heat-exchanger vessel, heat is transferred from the pressurized water circuit to a secondary water circuit that operates at a lower pressure and therefore enables boiling. Because of thermal transfer limitations, ultimate steam conditions in PWR power plants ate similar to those in BWR plants. For this reason, materials used in nuclear plant steam turbines and piping must be more resistant to erosion and thermal stresses than those used in conventional units. 

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