Powder shrinkage

Development of the effective powdered shrinkage-reducing agents and antifoamers for one-packaged polymer-modified mortar (dry premix mortar or dry mix mortar) products using redispersible polymer powders [61]... 

Y. Ohama and S. Matsumoto Effect of type of powdered antifoamer on properties of polymer-modified mortars using redispersible polymer powders with powdered shrinkage-reducing agent, in Proceedings of the 4th Asia Symposium on Polymers in Concrete, Kangwon National University, Chuncheon, Korea (2003), pp.81-87. 

Process details may be summarized powder sizes are fine (usually < 20 Ilm) low (generally < 69 MPa (10,000 psi)) injection pressure low (ca I49°C) mol ding temperature shrinkage (molded part to finished size) typically 20% final part densities are usually 95—98% + of maximum pore-free density and ductility is exceptionally high, elongation values are > 30%. 

Specialty Aluminas. Process control (qv) teclmiques permit production of calcined specialty aluminas ha nng controlled median particle sizes differentiated by about 0.5 ]lm. Tliis broad selection enables closer shrinkage control of high tech ceramic parts. Production of pure 99.99% -AI2O2 powder from alkoxide precursors (see Alkoxides, metal), apparently in spherical form, offers the potential of satisfying the most advanced appUcations for calcined aluminas requiring tolerances of 0.1% shrinkage. 

In some moulding compositions other special purpose ingredients may be incorporated. For example, naphthalene, furfural and dibutyl phthalate are occasionally used as plasticisers or more strictly as flow promoters. They are particularly useful where powders with a low moulding shrinkage are required. In such formulations a highly condensed resin is used so that there will be less reaction, and hence less shrinkage, during cure. The plasticiser is incorporated to... 

Fillers are used in tooling and casting application. Not only do they reduce cost but in diluting the resin content they also reduce curing shrinkage, lower the coefficient of expansion, reduce exotherms and may increase thermal conductivity. Sand is frequently used in inner cores whereas metal powders and metal oxide fillers are used in surface layers. Wire wool and asbestos are sometimes used to improve impact strength. 

In the same year as Kuezynski s research was published, Shaler (1949), who had done excellent work on measuring surface energies and surface tensions on solid metals, argued that surface tension must play a major part in fostering shrinkage of powder compacts during sintering his paper (Shaler 1949) led to a lively discussion, a feature of published papers in those more spacious days. 

Epoxies Powder, one and two-part liquids and paste Many types of resins available, providing wide spectrum of properties. Easy to compound. Low shrinkage and excellent dimensional stability. Good to excellent adhesion. May be cast or molded. Coatings, sealants, adhesives, solderless PC boards. 

As neat cement cures, it shrinks, and cracks may develop. To reduce the amount of shrinkage, powdered bentonite can be added to the cement slurry. This grout is called bentonite cement grout. The curing process for bentonite cement grout is also exothermic and may affect some casing materials as discussed above. 

Control shrinkage after moulding. Any filler will decrease shrinkage most commonly used are silica, clay, calcium carbonate, alumina, talc, powdered metals and lithium aluminium silicate. 

The microstructure, properties, and performance of Ni-YSZ anodes depend sensitively on the microscopic characteristics of the raw materials (e.g., particles size and morphology of NiO and YSZ powders). The particle sizes of the starting YSZ powders vary usually from 0.2 to 0.3 pm, whereas those for the NiO powders are 1 pm. The Ni to YSZ volume ratio usually varies from 35 65 to 55 45. For example, the reported Ni to YSZ volume ratios include 34 66 [20, 21], 40 60 [24], 43 57 [22], and 55 45 [23], For a bilayer anode, the functional anode layer in contact with the electrolyte contains 45 to 50 vol% Ni, whereas the anode support layer has 35 to 40 vol% Ni [25, 26], A pore former is usually added to tailor the shrinkage (for the cofiring) and to achieve sufficient porosity (>30 vol%) in the anode or the anode support layer. 

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