Powder layering pelletization scaling

Reactions of nanoscale materials are classified with respect to the surrounding media solid, liquid, and gas phases. In the solid phase, nanoscale crystals are usually connected with each other to form a powder particle (micron scale) or a pellet (milli scale) see Figure 14.1. Two or more materials (powder or pellet) are mixed and fired to form a new material. The nanosized structure is favored, due to the mixing efficiency and high reaction rate. Alloys (metals), ceramics (oxides), cement (oxides), catalysts (metals and oxide), cosmetics (oxides), plastics (polymers), and many functional materials are produced through solid reaction of nanoscale materials. One recent topic of interest is the production of superconductive mixed oxides, where control of the layered stracture during preparation is a key step. 

Because of the potential importance for industrial-scale catalysis, we decided to check (i) whether an influence of a semiconductor support on a metal catalyst was present also if the metal is not spread as a thin layer on the semiconductor surface but rather exists in form of small particles mixed intimately with a powder of the semiconductor, and (ii) whether a doping effect was present even then. To this end the nitrates of nickel, zinc (zinc oxide is a well-characterized n-type semiconductor) and of the doping element gallium (for increased n-type doping) or lithium (for decreased n-type character) were dissolved in water, mixed, heated to dryness, and decomposed at 250°-300°C. The oxide mixtures were then pelleted and sintered 4 hr at 800° in order to establish the disorder equilibrium of the doped zinc oxide. The ratio Ni/ZnO was 1 8 and the eventual doping amounted to 0.2 at % (75). 

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