Potassium borates chloride + NaCl

Sodium, 22 700 ppm (2.27%) is the seventh most abundant element in crustal rocks and the fifth most abundant metal, after Al, Fe, Ca and Mg. Potassium (18 400 ppm) is the next most abundant element after sodium. Vast deposits of both Na and K salts occur in relatively pure form on all continents as a result of evaporation of ancient seas, and this process still continues today in the Great Salt Lake (Utah), the Dead Sea and elsewhere. Sodium occurs as rock-salt (NaCl) and as the carbonate (trona), nitrate (saltpetre), sulfate (mirabilite), borate (borax, kemite), etc. Potassium occurs principally as the simple chloride (sylvite), as the double chloride KCl.MgCl2.6H2O (camallite) and the anhydrous sulfate K2Mg2(S04)3 (langbeinite). There are also unlimited supplies of NaCl in natural brines and oceanic waters ( 30kgm ). Thus, it has been calculated that rock-salt equivalent to the NaCl in the oceans of the world would occupy... 

In most commercial processes, borax is obtained from lake brines, tincal and colemanite. The primary salt constituents of brine are sodium chloride, sodium sulfate, sodium carbonate and potassium chloride. The percent composition of borax as Na2B40 in brine is generally in the range 1.5 to 1.6%. Borax is separated from these salts by various physical and chemical processes. The brine solution (mixed with mother liquor) is subject to evaporation and crystahzation for the continuous removal of NaCl, Na2C03 and Na2S04, respectively. The hot liquor consists of concentrated solution of potassium salts and borate components of the brine. The insoluble solid particles are filtered out and the liquor is cooled rapidly in continuous vacuum crystallizers under controlled conditions of temperatures and concentrations to crystallize KCl. Cystallization of borax along with KCl from the concentrated liquor must not occur at this stage. KCl is separated from the hquor by filtration. Bicarbonate then is added to the liquor to prevent any formation of sodium... 

The effect of neutral salts (e.g., NaCl) on the composition of borates precipitated from, or in equilibrium with, aqueous solutions doubtless arises from a reduction in water activity, metal borate complexation, and a shift in polyborate equilibria (Sections IV,A, B). The "indifferent or inert component method has frequently been used for the synthesis of borates. Potassium and sodium chlorides can be used to enhance the precipitation of specific nickel (48), aluminum (51), iron (49), and magnesium (151) borates. In the K20-B203-H20 system at 25°C (248), the presence of potassium chloride results in a reduced boric acid crystallization curve, lower borate solubilities, lower pH, and an extended B203 K20 range over which the pentaborate crystallizes. 

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