Polypropylene applications injection

For higher throughput applications, injection-molded plastic microtiter plates have served as the formats of choice for automated assay development. Thermoplastics such as polystyrene, polycarbonate, and polypropylene are used for a variety of purposes including storage and assay plates, lids, pipette tips, and Eppendorf PCR tubes. Polystyrene plates are used for cell culture and ELISAs. Polycarbonate reagent bottles are popular, while polypropylene storage plates and PCR tubes are standards. 

Polypropylene, PP. Applications injection molding for domestic parts, car parts, electric appliances, packing materials, and pharmaceutical parts blow... 

One unfortunate characteristic property of polypropylene is the dominating transition point which occurs at about 0°C with the result that the polymer becomes brittle as this temperature is approached. Even at room temperature the impact strength of some grades leaves something to be desired. Products of improved strength and lower brittle points may be obtained by block copolymerisation of propylene with small amounts (4-15%) of ethylene. Such materials are widely used (known variously as polyallomers or just as propylene copolymers) and are often preferred to the homopolymer in injection moulding and bottle blowing applications. 

Currently, one of the most important applications is the front-end of recent cars such as the Mini Cooper from BMW, Mazda 6, Audi A6, Ford Focus and VW Polo, associating long glass fibre reinforced polypropylene injected onto stamped metal, which leads to weight savings in the range of 30-35% compared to traditional solutions. 

Medina, E.M.G. (1996) Alignment and management of talc platelets in polypropylene matrix by the application of shear controlled orientation injection moulding (SCORIM) technology. PhD thesis, Brunei University, UK... 

Substitute for Conventional Vulcanized Rubbers, For this application, the products are processed by techniques and equipment developed for conventional thermoplastics, ie, injection molding, extrusion, etc. The S—B—S and S—EB—S polymers are preferred (small amounts of S—EP—S are also used). To obtain a satisfactory balance of properties, they must be compounded with oils, fillers, or other polymers compounding reduces costs. Compounding ingredients and their effects on properties are given in Table 8. Oils with high aromatic content should be avoided because they plasticize the polystyrene domains. Polystyrene is often used as an ingredient in S—B—S-based compounds it makes the products harder and improves their processibility. In S—EB—S-based compounds, crystalline polyolefins such as polypropylene and polyethylene are preferred. Some work has been reported on blends of liquid polysiloxanes with S—EB—S block copolymers. The products are primarily intended for medical and pharmaceutical-type applications and hardnesses as low as 5 on the Shore A scale have been reported (53). 

Products A wide range of polypropylene products (homopolymer, random copolymer and impact copolymer) can be produced to serve many applications, including injection molding, blow molding, thermoforming, film, extrusion, sheet and fiber. Impact copolymer produced using this process exhibits a superior balance of stiffness and impact resistance over a broad temperature range. 

Hollow membrane fibers are required for many medical application, e.g. for disposable dialysis. Such fibers are made by usmg an appropriate fiber spinning technique with a special inlet in the center of the spinneret through which the fiber core forming medium (liquid or gas) is injected. The membrane material may be made by melt-spinning, chemical activated spinning or phase separation. The thin wall (15-500 xm thickness) acts as a semi-permeable membrane. Commonly, such fibers are made of cellulose-based membrane materials such as cellulose nitrate, or polyacrylonitrile, polymethylmethacrylate, polyamide and polypropylene (van Stone, 1985). 

Among the polypropylene products, the most recycled are the battery cases. Almost all automotive and truck battery cases are made of PP, and there is a well-established industry to recycle batteries in the United States, due to its lead contamination. Because of the combination of land disposal ban, and mandated delivery/take-back provisions, automotive batteries are recycled at a very high level. About 40 percent of the recovered PP is used again in battery production and the rest is used for making other injection-molded products. Some of the cleaner recycled PP can be used in libers, such as spunbond or meltblown nonwovens for geotextiles or filter applications. ... 

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