POLYMERIZATION OF ACRYLATES

These materials are obtained through free-radical polymerization of acrylic or methacrylic monomers, or of fumarates. 

Usually, free-radical initiators such as azo compounds or peroxides are used to initiate the polymerization of acrylic monomers. Photochemical (72—74) and radiation-initiated (75) polymerizations are also well known. At a constant temperature, the initial rate of the bulk or solution radical polymerization of acrylic monomers is first order with respect to monomer concentration and one-half order with respect to the initiator concentration. Rate data for polymerization of several common acrylic monomers initiated with 2,2 -azobisisobutyronittile (AIBN) [78-67-1] have been determined and are shown in Table 6. The table also includes heats of polymerization and volume percent shrinkage data. 

The free-radical polymerization of acrylic monomers follows a classical chain mechanism in which the chain-propagation step entails the head-to-tail growth of the polymeric free radical by attack on the double bond of the monomer. 

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

Other Plastics Uses. The plasticizer range alcohols have a number of other uses in plastics hexanol and 2-ethylhexanol are used as part of the catalyst system in the polymerization of acrylates, ethylene, and propylene (55) the peroxydicarbonate of 2-ethylhexanol is utilized as a polymerization initiator for vinyl chloride various trialkyl phosphites find usage as heat and light stabHizers for plastics organotin derivatives are used as heat stabHizers for PVC octanol improves the compatibHity of calcium carbonate filler in various plastics 2-ethylhexanol is used to make expanded polystyrene beads (56) and acrylate esters serve as pressure sensitive adhesives. 

Group-Transfer Polymerization. Du Pont has patented (29) a technique known as group-transfer polymerization and appHed it primarily to the polymerization of acrylates and methacrylates. It is mechanistically similar to anionic polymerization, giving living chains, except that chain transfer can occur (30). 

Group-Transfer Polymerization. Living polymerization of acrylic monomers has been carried out using ketene silyl acetals as initiators. This chemistry can be used to make random, block, or graft copolymers of polar monomers. The following scheme demonstrates the synthesis of a methyl methacrylate—lauryl methacrylate (MMA—LMA) AB block copolymer (38). LMA is CH2=C(CH2)COO(CH2) CH2. 

Group of plastics based on resins generated from the polymerization of acrylic monomers (e.g., ethyl acrylate and methyl methacrylate). 

A substantial number of photo-induced charge transfer polymerizations have been known to proceed through N-vinylcarbazole (VCZ) as an electron-donor monomer, but much less attention was paid to the polymerization of acrylic monomer as an electron receptor in the presence of amine as donor. The photo-induced charge-transfer polymerization of electron-attracting monomers, such as methyl acrylate(MA) and acrylonitrile (AN), have been recently studied [4]. In this paper, some results of our research on the reaction mechanism of vinyl polymerization with amine in redox and photo-induced charge transfer initiation systems are reviewed. 

The use of 5-acetyl-5//-dibenz[6,/]azepine in promoting photochemically induced polymerizations of acrylates and styrene has been investigated.77... 

It has been known for some time that intramolecular atom transfer, or backbiting, complicates polymerizations of E (Scheme 4.40 - Section 4.4.3.1), VAc and VC (see 4.4.3.2). Recent work has shown that backbiting is also prevalent in polymerization of acrylate esters (Section 4.4.3.3) and probably occurs to some extent during polymerizations of most monosubstituted... 

The high temperature polymerization of acrylates with the backbiting-fragmentation process has been used to synthesize macromonomers based on acrylate esters. 277,312 Interestingly, fragmentation shows a strong preference for giving the polymeric macromonomer 64 and a small radical 65. 276.277 An explanation for this specificity has yet to be proposed. 

Kammerer ei aL1(n m have conducted extensive studies on the template polymerization of acrylate or methacrylate derivatives of polyphenolic oligomers 22 with X n < 5 (Scheme 8.14). Under conditions of low "monomer" and high initiator concentration they found that X n for the daughter polymer was the same as X n for the parent. The possibility of using such templates to control microstructure was considered but not reported. 

Since the experiment is no longer reliant on the dithiocarbatnyl radical to both initiate and terminate chains (cf Section 9.3.2.1), lower reaction temperatures may be used (where the dithiocarbamyl radical is slower or unable to add monomer) and better control over the polymerization process can be obtained. The transfer constants for the benzyl dithioearbamates in polymerization of acrylic and styrcnic... 

The catalysts 153-155 shown in Table 9.7 have been used for polymerizations of acrylates and methacrylates and S. The catalyst 155 used in conjunction with an iodo compound initiator has also been employed for VAc polymerization.3"0 Catalytic chain transfer (Section 6.2.5) occurs in competition with halogen atom transfer with some catalysts. 

ENGAGE is an ethylene-octene copolymer. Ray and Bhowmick [70] have prepared nanocomposites based on this copolymer. In this study, the nanoclay was modified in situ by polymerization of acrylate monomer inside the gallery gap of nanoclay. ENGAGE was then intercalated inside the increased gallery gap of the modified nanoclay. The nanocomposites prepared by this method have improved mechanical properties compared to that of the conventional counterparts. Preparation and properties of organically modified nanoclay and its nanocomposites with ethylene-octene copolymer were reported by Maiti et al. [71]. Excellent improvement in mechanical properties and storage modulus was noticed by the workers. The results were explained with the help of morphology, dispersion of the nanofiller, and its interaction with the mbber. 

Cobalt porphyrin complexes are involved in the chain transfer catalysis of the free-radical polymerization of acrylates. Chain transfer catalysis occurs by abstraction of a hydrogen atom from a grow ing polymer radical, in this case by Co(Por) to form Co(Por)H. The hydrogen atom is then transferred to a new monomer, which then initiates a new propagating polymer chain. The reaction steps are shown in Eqs. 12 (where R is the polymer chain. X is CN), (13), and (14)." ... 

Webster OW (2004) Group transfer polymerization mechanism and comparison with other methods for controlled polymerization of acrylic monomers. In New synthetic methods. Advances in polymer science, vol 167. Springer, Berlin, pp 1-34... 

All cements that contain eugenol inhibit the polymerization of acrylates, and those of EBA-eugenol are no exception. In order to remedy this and other defects, Brauer and his coworkers examined alternatives to eugenol (Figure 9.7). These included the esters of vanillic acid (3-methoxy-4-hydroxybenzoic acid, HV) and syringic acid (3,5-dimethoxy-4-hydroxy-benzoic acid). Both are 3-methoxy-4-hydroxy compounds and are thus chemically related to eugenol and guaiacol. Both are solids and have to be dissolved in EBA where they form satisfactory cements with EBA zinc oxide powder. The vanillate (EBA-HV) cements are the more important. 

Polyacrylate Formation Investigated in Micro Reactors Organic synthesis 61 [OS 61] Radical polymerization of acrylates... 

Figure 4.74 Radical polymerization of acrylates in a iaboratory-scaie experimentai set-up with a Sulzer-type pre-mixer. Fouling at the feeding point of the static mixer (top) and molecular weight distribution (bottom) [125],...

Polymerization employing Co complexes as catalysts or else polymers incorporating functionality that includes Co ions represent aspects of polymerization reactions of interest here. Cobalt-mediated free-radical polymerization of acrylic monomers has been reviewed.55 Co11 porphyrins act as traps for dialkylcyanomethyl radicals.1098 Alkyl complexes of Co(TMesP)... 

The controlled polymerization of (meth)acrylates was achieved by anionic polymerization. However, special bulky initiators and very low temperatures (- 78 °C) must be employed in order to avoid side reactions. An alternative procedure for achieving the same results by conducting the polymerization at room temperature was proposed by Webster and Sogah [84], The technique, called group transfer polymerization, involves a catalyzed silicon-mediated sequential Michael addition of a, /f-unsaluralcd esters using silyl ketene acetals as initiators. Nucleophilic (anionic) or Lewis acid catalysts are necessary for the polymerization. Nucleophilic catalysts activate the initiator and are usually employed for the polymerization of methacrylates, whereas Lewis acids activate the monomer and are more suitable for the polymerization of acrylates [85,86]. 

Webster, O. IV Group Transfer Polymerization Mechanism and Comparison with Other Methods of Controlled Polymerization of Acrylic Monomers. Vol. 167, pp. 1-34. 

The use of single-site initiators for the polymerization of acrylates is attractive, since steric protection of the metal center should eliminate the unwanted side reactions described above, allowing living polymerization systems to be developed. Further, stereocontrol may be achievable by appropriate ligand selection. 

Much work on the preparation of nonaqueous polymer dispersions has involved the radical polymerization of acrylic monomers in the presence of copolymers having the A block the same as the acrylic polymer in the particle core 2). The preparation of polymer dispersions other than polystyrene in the presence of a PS-PDMS diblock copolymer is of interest because effective anchoring of the copolymer may be influenced by the degree of compatibility between the PS anchor block and the polymer molecules in the particle core. The present paper describes the interpretation of experimental studies performed with the aim of determining the mode of anchoring of PS blocks to polystyrene, poly(methyl methacrylate), and poly(vinyl acetate) (PVA) particles. 

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