Polymer thermosetting resin

Dimensional stability, especially on spun rayon and AVRIL when run in conjunction with the low polymer thermosetting resins. 

Poly(vinyl alcohol) is employed as a modifier of thermosetting resins used as adhesives in plywood and particle board manufacture (314,315). The polymer is added to urea-formaldehyde or urea—melamine—formaldehyde resins to improve initial grab, to increase viscosity, and, in general, to improve the characteristics of the board. 

Synthetic Resins. Various polymers and resins are utilized to produce some specialty carbon products such as glassy carbon or carbon foam and as treatments for carbon products. Typical resins include phenoHcs, furan-based polymers, and polyurethanes. These materials give good yields of carbon on pyrolysis and generally carbonize directly from the thermoset polymer state. Because they form Httle or no mesophase, the ultimate carbon end product is nongraphitizing. 

The thermoplastic or thermoset nature of the resin in the colorant—resin matrix is also important. For thermoplastics, the polymerisation reaction is completed, the materials are processed at or close to their melting points, and scrap may be reground and remolded, eg, polyethylene, propjiene, poly(vinyl chloride), acetal resins (qv), acryhcs, ABS, nylons, ceUulosics, and polystyrene (see Olefin polymers Vinyl polymers Acrylic ester polymers Polyamides Cellulose ESTERS Styrene polymers). In the case of thermoset resins, the chemical reaction is only partially complete when the colorants are added and is concluded when the resin is molded. The result is a nonmeltable cross-linked resin that caimot be reworked, eg, epoxy resins (qv), urea—formaldehyde, melamine—formaldehyde, phenoHcs, and thermoset polyesters (qv) (see Amino resins and plastics Phenolic resins). 

Most processors of fiber-reinforced composites choose a phenol formaldehyde (phenoHc) resin because these resins are inherently fire retardant, are highly heat resistant, and are very low in cost. When exposed to flames they give off very Htde smoke and that smoke is of low immediate toxicity. PhenoHc resins (qv) are often not chosen, however, because the resole types have limited shelf stabiHty, both resole and novolac types release volatiles during their condensation cure, formaldehyde [50-00-0] emissions are possible during both handling and cure, and the polymers formed are brittle compared with other thermosetting resins. 

Currendy, epoxy resins (qv) constitute over 90% of the matrix resin material used in advanced composites. The total usage of advanced composites is expected to grow to around 45,500 t by the year 2000, with the total resin usage around 18,000 t in 2000. Epoxy resins are expected to stiH constitute about 80% of the total matrix-resin-systems market in 2000. The largest share of the remaining market will be divided between bismaleimides and polyimide systems (12 to 15%) and what are classified as other polymers, including thermoplastics and thermoset resins other than epoxies, bismaleimides, cyanate esters, and polyimide systems (see Composites,polymer-matrix-thermoplastics). 

The polyimide shown is a tme thermosetting resin, but the general reaction procedure, coupling the dianhydride with the diamine, is extremely important throughout polyimide chemistry. The intermediate polyamic acid polymers form the basis for many of the polyimide resins used in advanced composites. 

Thermoplastics are the largest class of engineering polymer. They have linear molecules they are not cross-linked, and for that reason they soften when heated, allowing them to be formed (ways of doing this are described in Chapter 24). Monomers which form linear chains have two active bonds (they are bifunctional). A molecule with only one active bond can act as a chain terminator, but it cannot form a link in a chain. Monomers with three or more active sites (polyfunctional monomers) form networks they are the basis of thermosetting polymers, or resins. 

Polymers can be used as surface coatings. Linear polymers are applied as a solution the solvent evaporates leaving a protective film of the polymer. Thermosets are applied as a fluid mixture of resin and hardener which has to be mixed just before it is used, and cures almost as soon as it is applied. 

Silicones This term is given to a wide range of polymers including fluids, rubbers and thermosetting resins. Although rather expensive relative to most other plastic they are particularly noted for their thermal stability and their water repellency. 

Thermosetting resins are polymers that become highly cross-linked and solidify into a hard, insoluble mass when heated. Bakelite, a thermosetting resin first produced in 1907, has been in commercial use longer than any other... 

Chcmically, Bakelite is a phenolic resin, produced by reaction of phenol and formaldehyde. On heating, water is eliminated, many cross-links form, and the polymer sets into a rocklike mass. The cross-linking in Bakelite and other thermosetting resins is three-dimensional and is so extensive that we can t really speak of polymer "chains." A piece of Bakelite is essentially one large molecule. 

The chemistry of synthetic polymers is similar to the chemistry of small molecules with the same functional groups, but the physical properties of polymers are greatly affected by size. Polymers can be classified by physical property into four groups thermoplastics, fibers, elastomers, and thermosetting resins. The properties of each group can be accounted for by the structure, the degree of crystallinity, and the amount of cross-Jinking they contain. 

Polyesters are one of the most versatile classes of polymers ever produced, covering a wide range of properties and applications. Polyesters are present in fibers, engineering thermoplastics, and high-performance polymers as well as in thermosetting resins and elastomers. Table 2.1 lists the chemical structure, abbreviations, and uses of some commercially important thermoplastic polyesters. 

Thermoplastic resins, self-reinforced, 26 Thermoplastics, preparation of, 257-258 Thermoplastic step-growth polymers, 3 Thermosetting polyester resins, 29-31 Thermosetting resins, 3-4, 19 Thermotropic compounds, 49 THF. See Tetrahydrofuran (THF) Thiobisphenol S (TBPS), 364 Thionyl chloride, 80 activation of, 111 3,3 -linked polymers, 480 Tin-amine coordination complex, 234 Tin compounds, 86, 232-233... 

Unsaturated polyesters (UPs), 4, 18, 19 from PET waste, 560-561 Unsaturated polyester/styrene resin, preparation and cure of, 101 Unsaturated polyester thermosetting resins, syntheses of, 101-103 Unstirred interfacial process, 155 U-Polymer, 77... 

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