Polymer soap concentration adsorbed

During Stage I the number of polymer particles range from 10 to 10 per mL. As the particles grow they adsorb more emulsifier and eventually reduce the soap concentration below its critical micelle concentration (CMC). Once below the CMC, the micelles disappear and emulsifier is distributed between the growing polymer particles, monomer droplets, and aqueous phase. 

Termination of polymerization in micelles finally occurs, since the expelled polymer nuclei absorb monomer and the resultant mixed nucleus adsorbs on to its surface a monolayer of soap. Eventually this process reduces the soap concentration below the critical value for micelle formation, and further initiation practically ceases. This generally occurs at about 13 to 20% yield of polymer, but if as much soap as 6% be used as catalyst, micelles can persist up to the highest yields. 

Most synthetic latices contain 5—10 wt % of nonelastomeric components, of which more than half is an emulsifier or mixture of emulsifiers. One reason for this relatively high emulsifier concentration as compared with natural latex is that emulsifier micelles containing solubiHzed monomer play a principle role in the polymerization process. A high emulsifier concentration is usually necessary to achieve a sufficiently rapid rate of polymerization. Secondly, a considerable fraction of the surface of the polymer particles must be covered by adsorbed soap or equivalent stabilizer to prevent flocculation... 

Aid in the uniform dispersion of additives. Make powdered solids (e.g. particulate fillers with high energy and hydrophilic surface) more compatible with polymers by coating their surfaces with an adsorbed layer of surfactant in the form of a dispersant. Surface coating reduces the surface energy of fillers, reduces polymer/filler interaction and assists dispersion. Filler coatings increase compound cost. Fatty acids, metal soaps, waxes and fatty alcohols are used as dispersants commonly in concentrations from 2 to 5 wt %. 

The mechanism of emulsion polymerisation is complex. The basic theory is that originally proposed by Harkins21. Monomer is distributed throughout the emulsion system (a) as stabilised emulsion droplets, (b) dissolved to a small extent in the aqueous phase and (c) solubilised in soap micelles (see page 89). The micellar environment appears to be the most favourable for the initiation of polymerisation. The emulsion droplets of monomer appear to act mainly as reservoirs to supply material to the polymerisation sites by diffusion through the aqueous phase. As the micelles grow, they adsorb free emulsifier from solution, and eventually from the surface of the emulsion droplets. The emulsifier thus serves to stabilise the polymer particles. This theory accounts for the observation that the rate of polymerisation and the number of polymer particles finally produced depend largely on the emulsifier concentration, and that the number of polymer particles may far exceed the number of monomer droplets initially present. 

Surface tension measurement. Adsorption titration, also called soap titration, (2.3) was carried out by the drop volume method at different polymer concentrations. The equivalent concentration of salt was held constant. The amount of emulsifier necessary to reach the critical micelle concentration (CMC) in the latex was determined by each titration. The total weight of emulsifier present in the latex is the weight of emulsifier in the water plus the weight of emulsifier adsorbed. The linear plot of emulsifier concentration (total amount of emulsifier corresponding to the end-point of each titration) versus polymer concentration gives the CMC as the intercept and the slope determines the amount of emulsifier adsorbed on the polymer surface in equilibrium with emulsifier in solution at the CMC (E ). 

Once a micelle is stung, polymerization proceeds very rapidly. The particle can accommodate more monomer as its polymer content increases and the water-polymer interfacial surface increases concuirently. Tlie new surface adsorbs emulsifier molecules from the aqueous phase. This disturbs the equilibrium between micellar and dissolved soap, and micelles will begin to disintegrate as the concentration of molecularly dissolved emulsifier is restored to its equilibrium value. Thus the formation of one polymer particle leads to the disappearance of many micelles. The initial latex will usually contain about 10 micelles per milliliter water, but there will be only about 10 particles of polymer in the same volume of the final emulsion. When all the micelles have disappeared, the surface tension of the system increases because there is little surfactant left in solution. Any tendency for the mixture to foam while it is being stirred decreases at this time. 

Ultracentrifuge (UCF) experiments were carried out to determine the latex particle size and the effect of adsorbed soap and of the electrical double layer on the sedimentation rate. The experiments were carried out at 3-4°C (to minimize convection) and 2200-14,000 rpm. A polymer concentration of 0.08% was chosen after it had been... 

Polymerisation in emulsion, in which the monomer is (a) dispersed in monomer droplets stabilized by an adsorbed layer of soap molecules (Fryling and Harrington, 1944, Kolthoff and Dale, 1945, Price and Adams, 1945, Siggia et ah, 1945, Vinograd etal, 1944) (b) solubilised in the soap micelles (Harkins, 1945, McBain, 1942, McBain and Soldate, 1944) which exist in an aqueous soap solution of sufficient concentration and (c) molecularly dissolved in the water. The amount of polymer formed in the droplets, in the micelles, and in solution will depend upon the way in which the monomer and catalyst are distributed in the three existing phases the monomer phase, the soap micelle phase, and the water phase - and possibly also upon the accessibility and reactivity of the monomer in these three phases. In certain aqueous soap emulsions, such as styrene, dichlorostyrene, or isoprene, the amount of molecularly dissolved monomer is small and, therefore, the reaction will occur preponderantly either in the monomer droplets or in the soap micelles. If the polymer formation occurs preponderantly in the micellar phase, one is inclined to speak of a typical emulsion polymerisation. If, however, polymerisation takes place to a considerable extent both in the monomer droplets and the soap micelles, the case is intermediate between suspension and emulsion polymerisation. There also exist emulsion... 

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