Polymer polyols manufacture

The Technology of Polymer Polyols Manufacture by Radical Processes... 

In the manufacture of highly resident flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. Graft polyols are dispersions of free-radical-polymerized mixtures of acrylonitrile and styrene partially grafted to a polyol. Polymer polyols are available from BASF, Dow, and Union Carbide. In situ polyaddition reaction of isocyanates with amines in a polyol substrate produces PHD (polyhamstoff dispersion) polyols, which are marketed by Bayer (21). In addition, blending of polyether polyols with diethanolamine, followed by reaction with TDI, also affords a urethane/urea dispersion. The polymer or PHD-type polyols increase the load bearing properties and stiffness of flexible foams. Interreactive dispersion polyols are also used in RIM appHcations where elastomers of high modulus, low thermal coefficient of expansion, and improved paintabiUty are needed. 

One unusual but nevertheless important application of SAN has been in the manufacture of polymer polyols used in the manufacture of flexible polyurethane foams. Proportions of up to 40% of the polyol may be used to increase stiffness as foam bulk densities are lowered (see Section 27.5.4). 

With amine initiators the so-called self-catalyzed polyols are obtained, which are used in the formulation of rigid spray foam systems. The rigidity or stiffness of a foam is increased by aromatic initiators, such as Mannich bases derived from phenol, phenolic resins, toluenediamine, or methylenedianiline (MDA). In the manufacture of highly resilient flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. 

Analysis of the properties of polymer-polyol and flexible polynrethane foam shows that the process flow turbulisation in polymer-polyol production enables the manufacturing of products with high-quality properties and reduces process time considerably. 

Although various free-radical sources can be used to prepare polymer polyols, improved results in later manufacture were obtained when azobis-isobutyronitrile (AIBN) was used (66, 67). The formation of polymer polyols can be depicted in the following simplistic manner. 

Uses. Neopentyl glycol is used extensively as a chemical intermediate in the manufacture of polyester resins (see Alkyd resins), polyurethane polyols (see Urethane polymers), synthetic lubricants, polymeric plasticizers (qv), and other polymers. It imparts a combination of desirable properties to properly formulated esterification products, including low color, good weathering and chemical resistance, and improved thermal and hydrolytic stabiUty. 

Poly(vinyl alcohol) used to manufacture the poly(vinyl acetal)s is made from poly(vinyl acetate) homopolymer (see Vinyl polymers, vinyl alcohol polymers Vinyl POLYMERS, vinyl acetate polymers). Hydrolysis of poly(vinyl acetate) homopolymer produces a polyol with predominandy 1,3-glycol units. The polyol also contains up to 2 wt % 1,2-glycol units that come from head-to-head bonding during the polymeri2ation of vinyl acetate monomer. Poly(vinyl acetate) hydrolysis is seldom complete, and for some appHcations, not desired. For example, commercial PVF resins may contain up to 13 wt % unhydroly2ed poly(vinyl acetate). Residual vinyl acetate units on the polymer help improve resin solubiHty and processibiHty (15). On the other hand, the poly(vinyl alcohol) preferred for commercial PVB resins has less than 3 wt % residual poly(vinyl acetate) units on the polymer chain. 

Similarly to the phospholipid polymers, the MPC polymers show excellent biocompatibility and blood compatibility [43—48]. These properties are based on the bioinert character of the MPC polymers, i.e., inhibition of specific interaction with biomolecules [49, 50]. Recently, the MPC polymers have been applied to various medical and pharmaceutical applications [44-47, 51-55]. The crosslinked MPC polymers provide good hydrogels and they have been used in the manufacture of soft contact lenses. We have applied the MPC polymer hydrogel as a cell-encapsulation matrix due to its excellent cytocompatibility. At the same time, to prepare a spontaneously forming reversible hydrogel, we focused on the reversible covalent bonding formed between phenylboronic acid and polyol in an aqueous system. 

Dextrose, obtained from starch, is the raw material for sorbitol and other sugar alcohols and polyols. Isolated starch (usually from corn) can be chemical modified and is used in large amounts as an inexpensive binder in the textile and paper industry. Chemically modified starch can be used as super-absorbers or in polymer manufacturing. 

Polyether polyols are high molecular weight polymers that range from viscous liquids to waxy solids, depending on structure and molecular weight. Most commercial polyether polyols are based on the less expensive ethylene or propylene oxide oi on a combination of the two. Block copolymers are manufactured first by the reaction of propylene glycol with propylene oxide to form a homopolymer. 

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