Polybutadiene - continued

Electron micrographs of compositions D and E are shown in Figures 9 and 10. It is evident that in E polybutadiene is the continuous phase (with some rubber in the polystyrene domains) while D represents a transition from lamellar to polybutadiene-continuous morphology. Again the dynamic mechanical data (Table II) are consistent with these obser-... 

The observation that broad, bimodal styrene, block length distributions tend to favor continuity of the polybutadiene phase is not confined to 75% styrene content. Thus, a limited study at 50% styrene showed that polybutadiene-continuous compositions could be prepared by broad blending in place of the normal alternating lamellar structures characteristic of this composition. 

Scalco, Huseby, and Blyler (8), Zosel (9), and Bergen and Morris (10). Prest and Porter (23) applied the same principle to homopolymer blends [poly (2,6-dimethylphenylene oxide)-polystyrene]. Recently some papers were published on triblock copolymers of styrene-butadiene-styrene and on their blends with polybutadiene (24, 25). Triblock copolymers can be considered heterophase material as the different constituent blocks are thermodynamically incompatible with each other, and, consequently, polystyrene domains are enclosed in polybutadiene (continuous matrix). The findings indicate that these systems are in general thermorheologically complex, so that the shift factor ar depends not only on temperature but also on time. These conclusions have been extrapolated to other two-phase systems. 

Impact polystyrene contains polybutadiene added to reduce brittleness. The polybutadiene is usually dispersed as a discrete phase in a continuous polystyrene matrix. Polystyrene can be grafted onto rubber particles, which assures good adhesion between the phases. 

M ass Process. In the mass (or bulk) (83) ABS process the polymerization is conducted in a monomer medium rather than in water. This process usually consists of a series of two or more continuous reactors. The mbber used in this process is most commonly a solution-polymerized linear polybutadiene (or copolymer containing sytrene), although some mass processes utilize emulsion-polymerized ABS with a high mbber content for the mbber component (84). If a linear mbber is used, a solution of the mbber in the monomers is prepared for feeding to the reactor system. If emulsion ABS is used as the source of mbber, a dispersion of the ABS in the monomers is usually prepared after the water has been removed from the ABS latex. 

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

ABS plastic, a polymer consisting of polybutadiene spheroids is dispersed in a continuous phase of poly(styrene—acrylonitrile). The chromic acid attacks the polybutadiene at a much higher rate than the continuous phase. This gives an excellent microroughened surface with superior metal-to-plastic bond strength. A typical recommended formulation consists of 20 vol % sulfuric acid, 420 g/L chromic acid, and 0.1—1.0% of a fluorocarbon wetting agent. The plastic is treated with this formulation for 6—10 min at 60—65°C. 

Rubber and Elastomers Rubber and elastomers are widely used as lining materials. To meet the demands of the chemical indus-tiy, rubber processors are continually improving their products. A number of synthetic rubbers have been developed, and while none has all the properties of natural rubber, they are superior in one or more ways. The isoprene and polybutadiene synthetic rubbers are duphcates of natural. 

Perhaps the main reason for the widespread acceptance of polybutadiene rubbers arose when it was found that they gave a vastly reduced tendency for the circumferential cracking at the base of tyre tread grooves with crossply tyres when used in blends with SBR. With crossply tyres now replaced by radial tyres, this factor is no longer of great importance but the rubbers continue to be used because of the improved tread wear and good low-temperatue behaviour imparted by their use. 

FIGURE 9.18 (continued) (b) Resilience measurements of elastomers. Samples of chlorobutyl rubber (CIIR), polybutadiene rubber (BR), and cross-linked recombinant resilin. (From Elvin, C.M., Carr, A.G., Huson, M.G., Maxwell, J.M., Pearson, R.D., Vuocolol, T., Liyou, N.E., Wong, D.C.C., Merritt, D.J., and Dixon, N.E., Nature, 437, 999, 2005.)... 

The use of lightly crosslinked polymers did result in hydrophilic surfaces (contact angle 50°, c-PI, 0.2 M PhTD). However, the surfaces displayed severe cracking after 5 days. Although qualitatively they appeared to remain hydrophilic, reliable contact angle measurements on these surfaces were impossible. Also, the use of a styrene-butadiene-styrene triblock copolymer thermoplastic elastomer did not show improved permanence of the hydrophilicity over other polydienes treated with PhTD. The block copolymer film was cast from toluene, and transmission electron microscopy showed that the continuous phase was the polybutadiene portion of the copolymer. Both polystyrene and polybutadiene domains are present at the surface. This would probably limit the maximum hydrophilicity obtainable since the RTD reagents are not expected to modify the polystyrene domains. 

This simplified representation of the morphology shows spheres of polystyrene embedded in a continuous soft elastomeric polybutadiene phase. Here the polystyrene domains act as pseudo crosslinks and the polybutadiene conveys elasticity to the material. When heated above the Tg of polystyrene, the domains soften, disassociate, and the material can be made to flow. When cooled, the polystyrene domains reform and elastomeric behaviour returns. 

Therefore, at room temperature Fluoro-PSB-II a thermoplastic elastomer with a soft polymer phase (fluorinated block) and a hard phase (PS-block), similar to the parental polystyrene-6-polybutadiene block copolymer. Depending on the relative volume fraction of both components and the continuity of the phases, the resulting bulk material is rubbery or a high-impact solid. 

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