Plastic contact-pressure

In reality most solids in contact under macroscopic loads undergo irreversible plastic defonnation. This is caused by the fact that at high nonnal forces the stresses in the bulk of the solid below the contact points exceed the yield stress. Under these conditions the contact area expands until the integrated pressure across the contact area is equal to the nonnal force. Since the pressure is equal to the yield strength of the material cr, the plastic contact area is given by... 

Contact molding Also called open molding or contact pressure molding. It is a process for molding RPs in which the reinforcement and plastic are placed in a mold cavity. Cure is either at room temperature using a catalyst-promoter system or by heating... 

The mechanism and hence the rate of wear can change, sometimes quite suddenly, with conditions such as contact pressure, speed and temperature. In any practical circumstance the mechanisms may be complex and critically dependent on the conditions. Consequently, the critical factor as regards testing is that the test conditions must essentially reproduce the service conditions if a good correlation is to be obtained. Even a comparison between two plastics may be invalid if the dominant mechanism is different in test and service. 

Plastic deformation. If we bring two surfaces into contact, then the pressure at each micro contact can be very high. If the pressure exceeds the yield stress Pm, the micro-contacts will deform plastically. The yield stress is the maximum pressure before the material starts to deform plastically. Plastic deformation continues until the increase in contact area causes the contact pressure to drop below the yield stress. Therefore, the actual contact surface Areai is considerably affected by the yield stress. Plastic deformation stops when... 

It can be proved from Eq. (2.156) that, for materials with Poisson s ratio of 0.3 (which is true for most solids), the maximum shear stress oz — or occurs at z/rc = 0.48. Consequently, according to Tresca s criterion, the yield stress Y in a simple compression is 0.62 p0. Therefore, when the hardness or the yield stress Y of the particle material is less than 0.62 times the maximum contact pressure, the sphere will, most likely, undergo plastic deformation. From the elastic collision of two solid spheres, the maximum contact pressure is given by Eq. (2.134). Thus, the relation between the critical normal collision velocity, Ui2Y. and the yield stress is given by... 

Prediction of the restitution coefficient has been a challenging research topic for decades. Unfortunately, no reliable and accurate prediction method has been found so far. However, some useful simplified models with certain limits have been developed. One of them is the elastic-plastic impact model in which the compression process is assumed to be plastic with part of the kinetic energy stored for later elastic rebounding, with the rebound process considered to be completely elastic [Johnson, 1985]. In this model, it is postulated that (1) during the plastic compression process, a — r3/2a (2) during the compression process, the averaged contact pressure pm is constant and is equal to 3 Y and (3) the elastic rebound process starts when maximum deformation is reached. Therefore, the compressional force is... 

Pressure-sensitive adhesives are the essential components of adhesive tapes and labels. They are polymers with permanent tack, usually applied on substrates (plastic/metal films, siliconized papers). To enhance their tack, compounds with high inherent tack are added, for example, resins, plasticizers. Pressure-sensitive adhesives reach their adhesion on the material to be bonded by contact pressure, from which the term pressure-sensitive adhesive (PSA) derives. Apart from electron radiation, also UV-radiation curing described in Section 4.3.2 is applied in adhesive tape manufacturing. The monomer molecules to be polymerized are applied, in liquid form, to the substrates to be coated by rolling and are continuously cured to a polymer layer within seconds under a UV-radiation source. Depending on their composition, predetermined adhesion values can be adjusted. The adhesive tapes can be subsumed under the systems shown in Figure 5.4 ... 

The terms reinforced plastics (RP) and composites refer to combinations of plastic materials and reinforcing materials, usually in fiber form (chopped fibers, porous mats, woven fabrics, continuous fibers, etc. see Fig. 7-1). Both thermoset (TS) and thermoplastic (TP) resins are used. When modern RP industry started in 1940, glass-fiber-reinforced unsaturated polyester (TS), low pressure or contact pressure, curing resins were used. Today about 60 percent of the plastics industry uses many different forms of glass fiber-polyester composites. In this chapter the abbreviation RP will be used, and in references to polyester resin it will refer only to TS, as relatively little TP polyester is used in RPs. 

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