Phenolic adhesives: two-stage novolacs

The traditional Structural adhesives capable of operating at temperatures in excess of 150 °C for both short- and long-term applications can be divided into three classes, namely (1) phenolics, (2) polybenzimidazoles, (3) condensation polyimides (see Phenolic adhesives single-stage resoles. Phenolic adhesives two-stage novolacs, Polyhenzimida-zoles and Polyimide adhesives). 

Water-based dispersions or emulsions such as polyvinyl acetate, acrylics, polyvinyl chloride and polyvinyl alcohol with plasticizers and tackifiers. In addition, this range can include urea formaldehyde and phenolic adhesives, resins, natural adhesives produced from starch, dextrin, casein, animal glues (see Polyvinyl alcohol in adhesives, Phenolic adhesives single-stage resoles. Phenolic adhesives two-stage novolacs. Animal glues and technical gelatins) and rubber latex (see Emulsion and dispersion adhesives). Solvent-free 100% solids such as polyurethane. Hot melt adhesives include Ethylene-vinyl acetate copolymers, polyolefins, polyamides, polyesters with tackifiers and waxes. More recent additions include cross-linkable systems. 

Two families of phenolic-based adhesives are to be found in industry those formulated with phenolic resoles and those with novolacs. Although the starting chemistries for both resins are very similar, both are phenol/formaldehyde polymers, the different manufacturing routes leading to resins with significantly dissimilar properties. This article is concerned with resoles novolacs are considered in Phenolic adhesives two-stage novolacs. 

Adhesives of the aminoplastic (see Step polymerization) and phenol formaldehyde (see Phenolic adhesives single-stage resoles and Phenolic adhesives two-stage novolacs) types are most widely used. Although basically similar, an adhesive for plywood manufacture will require a different formulation to one for particle board, or medium-density fibre board (MDF) since methods of application and processing differ. Thus, in plywood, large sheets of veneer must be uniformly coated with adhesive, usually by a roller or curtain coater in particle board, chips or wafers must be coated with very fine adhesive droplets, while small bundles of wet fibres must be sprayed with adhesive in the manufacture of MDF. Hence, formulation and production of resins has become a mixture of art and science, with resin manufacturers able to produce resins tailored for use in a particular board-manufacturing plant, or with a particular species of timber. 

Phenolic adhesives two-stage novolacs J A BISHOPP Novolacs structure modifications uses... 

Phenolic-based adhesives are widely used in industry. Different manufacturing routes lead to two classes of phenolic adhesives, resoles and novolacs. The former are considered in Phenolic adhesives single-stage resoles this article is concerned with novolacs. 

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