Rate parabolic

If a compact film growing at a parabolic rate breaks down in some way, which results in a non-protective oxide layer, then the rate of reaction dramatically increases to one which is linear. This combination of parabolic and linear oxidation can be tenned paralinear oxidation. If a non-protective, e.g. porous oxide, is fonned from the start of oxidation, then the rate of oxidation will again be linear, as rapid transport of oxygen tlirough the porous oxide layer to the metal surface occurs. Figure C2.8.7 shows the various growth laws. Parabolic behaviour is desirable whereas linear or breakaway oxidation is often catastrophic for high-temperature materials. 

An important aspect of any theory of the oxidation of a pure metal is that it enables us to see how the protective power of the oxide layer can be altered by the introduction of alloying constituents into the metal. According to Wagner s theory, the parabolic rate constant for the system Ni/NiO for example depends upon the concentration of cation vacancies in the oxide in equilibrium with oxygen gas. If this concentration can be reduced, the oxidation rate is reduced. Now this can be done if cations of lower valency than Ni can be got into the oxide (Fig. 1.77). Suppose, for example, that a little Li is added to the Ni. Each Li ion which replaces Ni is a negative... 

In certain circumstances even the parabolic rate law may be observed under conditions in which the oxide is porous and permeated by the oxidising environment". In these cases it has been shown that it is diffusion of one or other of the reactants through the fluid phase which is rate controlling. More usually however the porous oxide is thought to grow on the surface of a lower oxide which is itself growing at a parabolic rate. The overall rate of growth is then said to be paralinear - and may be described by the sum of linear and parabolic relationships (see equations 1.197 and 1.198). 

The potential influence of shape on the correct design of laboratory test-pieces has been discussed in detail by Romanski. Samples of iron in the form of discs, cylinders, plates or parallelepipeds, and of a wide range of areas, were sulphidised under controlled conditions. The parabolic rate constant could be expressed in terms of the area A of the samples by... 

If the PBR is less than unity, the oxide will be non-protective and oxidation will follow a linear rate law, governed by surface reaction kinetics. However, if the PBR is greater than unity, then a protective oxide scale may form and oxidation will follow a reaction rate law governed by the speed of transport of metal or environmental species through the scale. Then the degree of conversion of metal to oxide will be dependent upon the time for which the reaction is allowed to proceed. For a diffusion-controlled process, integration of Pick s First Law of Diffusion with respect to time yields the classic Tammann relationship commonly referred to as the Parabolic Rate Law ... 

In some circumstances, the reaction rates may not be exactly parabolic, and even initially parabolic rates may be influenced by changes within the oxide scale with time. As an oxide scale grows, the build-up of inherent growth stresses, externally applied strains and chemical changes to either oxide scale or metal may all compromise the initial protection offered by the scale, leading to scale breakdown and ultimately partial or complete loss of protection paralinear, or linear kinetics may ensue. In other circumstances, as will be seen later in this chapter, very small additions of contaminants to... 

Provided the mole fraction of A does not fall below N, then the oxide AO will be formed exclusively. The important criterion is the ratio of the oxidation parabolic rate constant to that of the diffusion coefficient of For A1 in Fe, the parabolic rate constant is very low, whilst the diffusion coefficient is relatively high, whereas the diffusion coefficient of Cr is much lower. Hence, the bulk alloy composition of A1 in iron required for the exclusive formation of AI2O3 at any given temperature is lower than the Cr concentration required for the exclusive formation of CrjOj. 

Fig. 7.35 Arrhenius plot of the parabolic rate constant for the oxidation of Ni to NiO (after...

The resistance of nickel to oxidation may be modified considerably by alloying, although the rate of oxidation still in general obeys a parabolic rate... 

The literature on the oxidation of nickel-copper alloys is not extensive and emphasis tends to be placed on the copper-rich materials. The nickel-rich alloys oxidise according to a parabolic law and at a rate similar to that for nickel Corronil (Ni-30Cu) exhibited a parabolic rate behaviour below 850°C but a more complex behaviour involving two parabolic stages above 900°C. Electron diffraction examination of the oxide films formed on a range of nickel-copper alloys showed the structures of the films to be the same as for the bulk oxides of the component metals and on all the alloys examined only copper oxide was formed below 500°C and only nickel oxide above 700°C . 

Dilute binary alloys of nickel with elements such as aluminium, beryllium and manganese which form more stable sulphides than does nickel, are more resistant to attack by sulphur than nickel itself. Pfeiffer measured the rate of attack in sulphur vapour (13 Pa) at 620°C. Values around 0- 15gm s were reported for Ni and Ni-0-5Fe, compared with about 0-07-0-1 gm s for dilute alloys with 0-05% Be, 0-5% Al or 1-5% Mn. In such alloys a parabolic rate law is obeyed the rate-determining factor is most probably the diffusion of nickel ions, which is impeded by the formation of very thin surface layers of the more stable sulphides of the solute elements. Iron additions have little effect on the resistance to attack of nickel as both metals have similar affinities for sulphur. Alloying with other elements, of which silver is an example, produced decreased resistance to sulphur attack. In the case of dilute chromium additions Mrowec reported that at low levels (<2%) rates of attack were increased, whereas at a level of 4% a reduction in the parabolic rate constant was observed. The increased rates were attributed to Wagner doping effects, while the reduction was believed to result from the... 

Because the rate law in this form is a quadratic equation, the rate law is known as the parabolic rate law. When we solve this equation for the thickness of the product layer, x, we obtain... 

At high temperature and a higher partial pressure of oxygen (1 < P(02) < 20 torr), the rate of growth of the FeO layer follows the parabolic rate law. The rate of formation of FeO is determined by the rate of diffusion of Fe2+, but the rate of diffusion of O2- determines the rate at which the thickness of Fe203 increases. 

A parabolic rate law will also be obtained if part or even all, of the diffusion through the product layer is by grain boundary diffusion rather than diffusion through the volume of each grain. The volume diffusion coefficient is quite simply defined as the phenomenological coefficient in Fick s laws. The grain boundary diffusion must be described by a product, DbS, where S is the grain... 

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