Oxide films reduction

Highly protective layers can also fonn in gaseous environments at ambient temperatures by a redox reaction similar to that in an aqueous electrolyte, i.e. by oxygen reduction combined with metal oxidation. The thickness of spontaneously fonned oxide films is typically in the range of 1-3 nm, i.e., of similar thickness to electrochemical passive films. Substantially thicker anodic films can be fonned on so-called valve metals (Ti, Ta, Zr,. ..), which allow the application of anodizing potentials (high electric fields) without dielectric breakdown. 

BM Structure, composition, and properties should be similar and (4) the FM-containing elements should be able to bring about chemical reduction/decomposition or physical removal of BM oxide film. 

Now the formation and solution of Fe is analogous to the formation and diffusion of M" in an oxide film under dry oxidation and the formation of OH is closely similar to the reduction of oxygen on the surface of an oxide film. However, the much faster attack found in wet corrosion is due to the following ... 

We said in Chapter 21 that all metals except gold have a layer, no matter how thin, of metal oxide on their surfaces. Experimentally, it is found that for some metals the junction between the oxide films formed at asperity tips is weaker in shear than the metal on which it grew (Fig. 25.4). In this case, sliding of the surfaces will take place in the thin oxide layer, at a stress less than in the metal itself, and lead to a corresponding reduction in x to a value between 0.5 and 1.5. 

Ox and Red are general symbols for oxidation and reduction media respectively, and n and (n-z) indicate their numerical charge (see Section 2.2.2). Where there is no electrochemical redox reaction [Eq. (2-9)], the corrosion rate according to Eq. (2-4) is zero because of Eq. (2-8). This is roughly the case with passive metals whose surface films are electrical insulators (e.g., A1 and Ti). Equation (2-8) does not take into account the possibility of electrons being diverted through a conductor. In this case the equilibrium... 

The electrochemical effects of slowly and erratically thickening oxide films on iron cathodes are, of course, eliminated when the film is destroyed by reductive dissolution and the iron is maintained in the film-free condition. Such conditions are obtained when iron is coupled to uncontrolled magnesium anodes in high-conductivity electrolytes and when iron is coupled to aluminium in high-conductivity solutions of pH less than 4-0 or more than 12 0 . In these cases, the primary cathodic reaction (after reduction of the oxide film) is the evolution of hydrogen. 

The mechanism of inhibition by the salts of the long chain fatty acids has been examined . It was concluded that, in the case of the lead salts, metallic lead was first deposited at certain points and that at these points oxygen reduction proceeded more easily, consequently the current density was kept sufficiently high to maintain ferric film formation in addition, any hydrogen peroxide present may assist in keeping the iron ions in the oxide film in the ferric condition, consequently the air-formed film is thickened until it becomes impervious to iron ions. The zinc, calcium and sodium salts are not as efficient inhibitors as the lead salts and recent work has indicated that inhibition is due to the formation of ferric azelate, which repairs weak spots in the air-formed film. This conclusion has been confirmed by the use of C labelled azelaic acid, which was found to be distributed over the surface of the mild steel in a very heterogeneous manner. ... 

In acid conditions oxide films are not usually present on the metal surface and the cathodic reaction is primarily that of hydrogen discharge rather than oxygen reduction. Thus, inhibitors are required that will adsorb or bond directly onto the bare metal surfaces and/or raise the overpotential for hydrogen ion discharge. Inhibitors are usually organic compounds... 

The Flade potential, which is the negative potential limit of stability of the oxide film. At potentials more negative than the Flade potential the oxide film is unstable with respect to its reduction or dissolution, or both, since the rates of these two processes exceed that of film formation. 

Reduction of the dissolution rate of the passivating oxide film. 

In a film, the cooperative effort of the different molecular motors, between consecutive cross-linked points, promotes film swelling and shrinking during oxidation or reduction, respectively, producing a macroscopic change in volume (Fig. 18). In order to translate these electrochemically controlled molecular movements into macroscopic and controlled movements able to produce mechanical work, our laboratory designed, constructed, and in 1992 patented bilayer and multilayer103-114 polymeric... 

Experimental results corroborate that shifts of 1.2 eV are always present if any of the variables acting on the electrochemical process are changed the solvent, the salt, or the temperature of work. We cannot attribute the observed shift to solvatochromic, counter-ion-chromic, or thermochromic effects taking place inside the film during oxidation-reduction processes. So, as predicted, these shifts are a consequence of the way the chains store or relax energy through conformational changes stimulated by electrochemical oxidation or reduction, respectively. 

---