Nylon 66, thermoplastic compositions

TPEs prepared from rubber-plastic blends usually show poor high-temperature properties. This problem could be solved by using high-melting plastics like polyamides and polyesters. But, often they impart processing problems to the blends. Jha and Bhowmick [49] and Jha et al. [50] have reported the development and properties of novel heat and oil-resistant TPEs from reactive blends of nylon-6 and acrylate rubber (ACM). The properties of various thermoplastic compositions are shown in Table 5.4. In this kind of blend, the plastic phase forms the continuous phase, whereas... 

Vcrton . [LNP iaPLq Nylon 6/6 or PPS, loi% gl fiber reintoced long fiber thermoplastic composites. 

Laberge-Lebel L, Hoa SV. Manufacturing of braided thermoplastic composites with car-bon/nylon commingled fibers. J Compos Mater 2007 41 1101—21. 

Bigg, D.M., Kanellopoulous, V. Physical Ageing of Glass-Fiber-Reinforced Nylon 6,6 in Automobile Underhood Parts, Journal of Thermoplastic Composite Materials 8 (1995) 8... 

Prabhakaran, R., Kontopoulou, M., Zak, G., Bates, P.J., Baylis, B.K., Contour laser - Laser-transmission welding of glass reinforced nylon 6 , Journal of Thermoplastic Composite Materials 19 (4), 427-439 (2006)... 

Most of the polymer s characteristics stem from its molecular stmcture, which like POE, promotes solubiUty in a variety of solvents in addition to water. It exhibits Newtonian rheology and is mechanically stable relative to other thermoplastics. It also forms miscible blends with a variety of other polymers. The water solubiUty and hot meltable characteristics promote adhesion in a number of appHcations. PEOX has been observed to promote adhesion comparable with PVP and PVA on aluminum foil, cellophane, nylon, poly(methyl methacrylate), and poly(ethylene terephthalate), and in composite systems improved tensile strength and Izod impact properties have been noted. 

Materials which reduce the friction of mouldings and other finished products when these are rubbed against adjacent materials which may or may not be of the same composition. The most well-known examples here are graphite and molybdenum disulphide used in quantities of the order of 1-2% in nylons and other thermoplastics used in gear and bearing applications. 

Whilst by far the bulk of polyamide materials are used in the form of fibres, they have also become of some importance as speciality thermoplastics of particular use in engineering applications. The fibre-forming polyamides and their immediate chemical derivatives and copolymers are often referred to as nylons. There are also available polyamides of more complex composition which are not fibre-forming and are structurally quite different. These are not normally considered as nylons (see Section 18.10). 

Small single crystals, such as those of potassium titanatc, are being used at an annual rate of over 10,000 tons for the reinforcement of nylon and other thermoplastics. These composites are replacing die-cast metals in many applications. Another microfiber, sodium hydroxycarbonate (Dawsonite), also improves the physical properties and flame resistance of many polymers. Many other single crystals, called whiskers, such as alumina, chromia, and boron carbide, have been used for making high-performance composites. 

The ring opening polymerization of cyclic monomers that yield thermoplastic polymers of interest in composite processing is reviewed. In addition, the chemistry, kinetics, and rheology of the ring opening polymerization of caprolactam to nylon 6 are presented. Finally, the rheo-kinetics modelsfor polycaprolactam are applied to the composite process of reaction injection pultrusion. 

Among the more common thermoplastics from ring opening polymerization of interest in composite processing are polylactams, polyethers, polyacetals, and polycycloolefins. It has also been shown that polycarbonates can be produced from cyclic carbonates [22], Anionic ring opening polymerization of caprolactam to nylon 6 is uniquely suited to form a thermoplastic matrix for fiber-reinforced composites, specifically by the reaction injection pultrusion process [23-25]. The fast reaction kinetics with no by-products and the crystalline... 

The model PBZT/ABPBI molecular composite system is limited since the rod and the matrix do not possess glass transition temperatures for subsequent post form consolidation. In an effort to improve the processability for molecular composites, thermoplastics were used as the host matrix. Processing from acidic solvents requires the thermoplastic host to be soluble and stable in meth-anesulfonic add. Thermoplastic matrices were investigated including both amorphous and semicrystalline nylons [71,72], polyphenylquinoxaline (PPQ) [73] and polyetheretherketone (PEEK) [74], Table 5 shows the mechanical properties obtained for various processed PBZT thermoplastic molecular composite systems. As an example, the PBZT/Nylon systems showed 50-300% improvement over uniaxially aligned chopped fiber composite of comparable compositions. However, the thermally-induced phase separation during consol-... 

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