Nickel alloys compositions

TABLE E.7 Wrought Copper-Nickel Alloys—Standard Designations for Wrought Copper-Nickel Alloys (Composition as Maximum % Unless Indicated as Range or Minimum)... 

Fluorine cannot be prepared directly by chemical methods. It is prepared in the laboratory and on an industrial scale by electrolysis. Two methods are employed (a) using fused potassium hydrogen-fluoride, KHFj, ill a cell heated electrically to 520-570 K or (b) using fused electrolyte, of composition KF HF = 1 2, in a cell at 340-370 K which can be electrically or steam heated. Moissan, who first isolated fluorine in 1886, used a method very similar to (b) and it is this process which is commonly used in the laboratory and on an industrial scale today. There have been many cell designs but the cell is usually made from steel, or a copper-nickel alloy ( Monel metal). Steel or copper cathodes and specially made amorphous carbon anodes (to minimise attack by fluorine) are used. Hydrogen is formed at the cathode and fluorine at the anode, and the hydrogen fluoride content of the fused electrolyte is maintained by passing in... 

Tables 10 and 11 list typical compositions of cast and wrought cobalt-base alloys, respectively. Stress—mpture properties of two wrought cobalt alloys, Haynes 188 and L-605, are compared to those of iron—nickel alloys ia Figure 10 (49). The cobalt alloys generally are inferior ia strength to the strongest cast nickel-base superaHoys. Tensile strengths at low and iatermediate temperatures are particularly deficient for the cobalt alloys.

Table 5. Nominal Chemical Composition of Nickel Alloys, wt %...

Alloy Compositions and Product Forms. SteUite 21, an early type of cobalt-base high temperature alloy, is used primarily for wear resistance. The use of tungsten rather than molybdenum, moderate nickel contents, lower carbon contents, and rare-earth additions typify cobalt-base high temperature alloys of the 1990s as can be seen from Table 5. 

Nickel and Nickel Alloys A wide range of ferrous and nonfer-rous nickel and nickel-bearing alloys are available. They are usually selected because of their improved resistance to chemical attack or their superior resistance to the effects of high temperature. In general terms their cost and corrosion resistance are somewhat a func tion of their nickel content. The 300 Series stainless steels are the most generally used. Some other frequently used alloys are hsted in Table 10-35 together with their nominal compositions. For metallurgical and corrosion resistance data, see Sec. 28. 

A high-nickel alloy is used for increased strength at elevated temperature, and a chromium content in excess of 20% is desired for corrosion resistance. An optimum composition to satisfy the interaction of stress, temperature, and corrosion has not been developed. The rate of corrosion is directly related to alloy composition, stress level, and environment. The corrosive atmosphere contains chloride salts, vanadium, sulfides, and particulate matter. Other combustion products, such as NO, CO, CO2, also contribute to the corrosion mechanism. The atmosphere changes with the type of fuel used. Fuels, such as natural gas, diesel 2, naphtha, butane, propane, methane, and fossil fuels, will produce different combustion products that affect the corrosion mechanism in different ways. 

Eigelstein, H. C., and E. N. Skinner. The Effect of Composition on the Scaling of Iron-Chromium-Nickel Alloys Subjected to Cyclic Temperature Conditions, ASTM, STP No. 165 (1954). 

The nominal compositions of commercially pure wrought nickel and the main types of modern corrosion-resistant nickel alloys are given in Table 4.21 some of these supersede earlier variants no longer in production. Applications of nickel alloys are not confined to those where corrosion resistance to aqueous solutions is a prime requirement, and the complete... 

Table 4.21 Nominal compositions of corrosion-resistant nickel alloys...

As with most other metal and alloys systems, nickel and certain of its alloys may suffer intergranular corrosion in some circumstances. In practice, intergranular corrosion of nickel alloys is usually confined to the vicinity of welds as a result of the effects produced by the welding operation on the structure of the material in those regions. Alloys that are subjected to other similarly unfavourable thermal treatments may also become susceptible. The compositions of most commercial nickel alloys that are marketed today are. 

The susceptibility of nickel alloys, principally Alloys 600 and 800 to stress-corrosion in water-cooled nuclear reactor heat-exchanger circuits has received much attention. The influence of both metallurgical variables (e.g. alloy composition, heat-treatment) and water chemistry (additives, inhibitors) have been extensively studied and reviewed. ... 

However, under more realistic test conditions Hancock and Islam showed that in burner rig tests with contaminant flux rates greater than about 0-1 mgcm h" the corrosion rate of nickel- and cobalt-base superalloys was largely independent of alloy composition in the temperature range 7(X)-850 C. However, in burner rig tests at 6(X) C, simulating diesel engine combustion, Saunders et reported that Nimonic 80A (20% Cr) had superior resistance to Stellite 6 (Co-28%Cr) and EN 52 (Fe-8%Cr-3%Si). 

Nickel alloy technology has also been influenced by AOD melt processing, allowing the production of more weldable variants of the basic B , C and G families of alloys. Additional improvements have come from alloying around the basic Ni-Mo and Ni-Cr-Mo compositions . 

The fact that the composition of the speculum deposit must be closely controlled to obtain the best results has been a serious drawback to development. The coating finds uses on decorative hollow-ware, oil lamps and tableware. The bronze deposits with 10 or 20% tin are used lacquered in decorative metal-ware for domestic and personal ornament and, in thick layers to protect hydraulic pit props against corrosion and abrasion. They have also been used with success as undercoatings for nickel-chromium or tin-nickel alloy deposits. 

Evidence for a marked difference between the surface and bulk compositions of dilute copper-nickel alloys has been reported recently by a number of investigators (82, 87-90). Much of the experimental evidence comes from hydrogen adsorption data (74, 82, 87, 90). The conclusions of van der Plank and Sachtler were based on the premise that nickel chemisorbs hydrogen while copper does not (82, 87). The total adsorption of hydrogen at room temperature was taken as a measure of the amount of nickel in the surface. However, in hydrogen adsorption studies on the catalysts used to obtain the catalytic results in Fig. 6, the amount of adsorption on the copper catalyst, while small compared to the adsorption on nickel, is not negligible (74) However, the amount of strongly adsorbed... 

Fig. 7. Percentage d character of the metallic bond in copper-nickel alloys as a function of composition (74, 84).

It was assumed that the nickel crystallites are rapidly enveloped in a skin of a copper-rich alloy, from which diffusion towards the center of each crystallite then takes place. If xx and x2 are the atomic fractions of copper in the two equilibrium phases and x is the atomic fraction of copper in the alloy film under consideration, then the crystallites in the annealed film may have a variety of forms. Solid solutions occur at either end of the composition range but the values of Xi and x2 at 200°C are <0.1 and 0.8. Hence, over much of the composition range (i.e., where x lies between X and xi), the Cu-Ni films should consist of crystallites with a kernel which is almost pure nickel (composition xi) enveloped in a skin of a copper-rich alloy (composition x2). Eventually, when x is only slightly larger than Xi, the alloy skin does not completely surround the nickel crystallites small patches of alloy (x2) and almost pure nickel ( ci) are both exposed. 

Copper-nickel alloy films similarly deposited at high substrate temperatures and annealed in either hydrogen or deuterium were used to study the hydrogenation of buta-1,3-diene (119) and the exchange of cyclopentane with deuterium (120). Rates of buta-1,3-diene hydrogenation as a function of alloy composition resemble the pattern for butene-1 hy-... 

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