Natural separation from liquefied petroleum

Liquefied Petroleum Gas The term liquefied petroleum gas (LPG) is applied to certain specific hydrocarbons which can be liquefied under moderate pressure at normal temperatures but are gaseous under normal atmospheric conditions. The chief constituents of LPG are propane, propylene, butane, butylene, and isobutane. LPG produced in the separation of heavier hydrocarbons from natural gas is mainly of the paraffinic (saturated) series. LPG derived from oil-refinery gas may contain varying low amounts of olefinic (unsaturated) hydrocamons. 

The first step in a gas processing plant is to separate the components that are to be recovered from the gas into an NGL stream. It may then be desirable to fractionate the NGL stream into various liquefied petroleum gas (LPG) components of ethane, propane, iso-butane, or normal-butane. The LPG products are defined by their vapor pressure and must meet certain criteria as shown in Table 9-1. The unfractionated natural gas liquids product (NGL) is defined by the properties in Table 9-2. NGL is made up principally of pentanes and heavier hydrocarbons although it may contain some butanes and very small amounts of propane. It cannot contain heavy components that boil at more than 375°F. 

Higher molecular weight hydrocarbons present in natural gases are important fuels as well as chemical feedstocks and are normally recovered as natural gas liquids. For example, ethane may be separated for use as a feedstock for steam cracking for the production of ethylene. Propane and butane are recovered from natural gas and sold as liquefied petroleum gas (LPG). Before natural gas is used it must be processed or treated to remove the impurities and to recover the heavier hydrocarbons (heavier than methane). The 1998 U.S. gas consumption was approximately 22.5 trillion ft. ... 

The Ce-Cg aromatic hydrocarbons—though present in crude oil—are generally so low in concentration that it is not technically or economically feasible to separate them. However, an aromatic-rich mixture can be obtained from catalytic reforming and cracking processes, which can be further extracted to obtain the required aromatics for petrochemical use. Liquefied petroleum gases (C3-C4) from natural gas and refinery gas streams can also be catalytically converted into a liquid hydrocarbon mixture rich in C6-C8 aromatics. 

Liquefied petroleum gas (LPG) was used as fuel for the first time in the USA in 1912. Under the general term natural gas liquids (NGL), 60% of global LPG originates as a fraction separated from methane during the production of oil and gas the remaining 40% are generated as a by-product from the fractionated distillation of crude oil in refineries. Liquefied petroleum gas is a mixture of propane and butane, with the mixing ratio dependent on the country and season. 

The most basic raw petrochemical materials are liquefied petroleum gas, natural gas, gas from cracking operations, liquid distillate (C4 to C6), distillate from special cracking processes, and selected or isomerized cyclic fractions for aromatics. Mixtures are usually separated into their components at the petroleum refineries, then chemically converted into reactive precursors before being converted into salable chemicals within the plant. 

The higher hydrocarbons usually have a higher value for petrochemical production or for sale as liquefied petroleum gas (LPG) than methane. Therefore, in most cases, these products are sold separately, and the term natural gas usually refers to the fraction that contains mostly methane with only smaD percentages, of ethane and higher hydrocarbons. For use as ammonia feedstock, methane is preferable to the higher hydrocarbons because all carbon in the feedstock is converted to carbon dioxide or monoxide, which must be removed from-the ammonia synthesis gas. Therefore, the lower the carbon hydrogen ratio in the feedstock, the smaller and less expensive the purification units in the synthesis gas preparation section will be. 

The world s 140 million metric tons of annual ethylene capacity almost exclusively employs steam cracking of hydrocarbon feedstocks [5]. The majority of the feedstocks come from petroleum refining, such as by cracking of naphtha, but some producers use liquefied natural gas as a feedstock. In Brazil, where sugar cane is plentiful, Braskem has built a 200,000 metric ton per year ethylene plant based upon the dehydration of sugar-derived ethanol [6]. In the United States, natural gas liquids, a mixture of ethane, propane, butane, and other hydrocarbons, are available from shale deposits. The ethane is separated and cracked to make ethylene. Depending on the cost of oil and natural gas, this can be an economic advantage. In 2012, about 70% of United States ethylene production was from ethane [7]. 

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