Metals hydroformylation

M Kant, A. Weigt, S. Bischoff, P. Neumann, U. Schuelke andB. Luecke, Transition metal hydroformylation catalysts based on inorganic-organic polymers, (Institut fuer Angewandte Chemie Berlin-Adlershof eV, Germany). 1997, 96-19612989, 19612989... 

Polyquiaolines have been used as polymer supports for transition-metal cataly2ed reactions. The coordinatkig abiUty of polyqukioline ligands for specific transition metals has allowed thek use as catalysts ki hydroformylation reactions (99) and for the electrochemical oxidation of primary alcohols (100). 

Propane, 1-propanol, and heavy ends (the last are made by aldol condensation) are minor by-products of the hydroformylation step. A number of transition-metal carbonyls (qv), eg, Co, Fe, Ni, Rh, and Ir, have been used to cataly2e the oxo reaction, but cobalt and rhodium are the only economically practical choices. In the United States, Texas Eastman, Union Carbide, and Hoechst Celanese make 1-propanol by oxo technology (11). Texas Eastman, which had used conventional cobalt oxo technology with an HCo(CO)4 catalyst, switched to a phosphine-modified Rh catalyst ia 1989 (11) (see Oxo process). In Europe, 1-propanol is made by Hoechst AG and BASE AG (12). 

The hydroformylation reaction is carried out in the Hquid phase using a metal carbonyl catalyst such as HCo(CO)4 (36), HCo(CO)2[P( -C4H2)] (37), or HRh(CO)2[P(CgH3)2]2 (38,39). The phosphine-substituted rhodium compound is the catalyst of choice for new commercial plants that can operate at 353—383 K and 0.7—2 MPa (7—20 atm) (39). The differences among the catalysts are found in their intrinsic activity, their selectivity to straight-chain product, their abiHty to isomerize the olefin feedstock and hydrogenate the product aldehyde to alcohol, and the ease with which they are separated from the reaction medium (36). 

Garbonylation of Olefins. The carbonylation of olefins is a process of immense industrial importance. The process includes hydroformylation and hydrosdylation of an olefin. The hydroformylation reaction, or oxo process (qv), leads to the formation of aldehydes (qv) from olefins, carbon monoxide, hydrogen, and a transition-metal carbonyl. The hydro sdylation reaction involves addition of a sdane to an olefin (126,127). One of the most important processes in the carbonylation of olefins uses Co2(CO)g or its derivatives with phosphoms ligands as a catalyst. Propionaldehyde (128) and butyraldehyde (qv) (129) are synthesized industrially according to the following equation ... 

Olefin Hydroformylation (The Oxo Process). One of the most important iadustrial applications of transition-metal complex catalysis is the hydroformylation of olefins (23), ihusttated for propjdene ... 

Polymer-supported catalysts incorporating organometaUic complexes also behave in much the same way as their soluble analogues (28). Extensive research has been done in attempts to develop supported rhodium complex catalysts for olefin hydroformylation and methanol carbonylation, but the effort has not been commercially successful. The difficulty is that the polymer-supported catalysts are not sufftciendy stable the valuable metal is continuously leached into the product stream (28). Consequendy, the soHd catalysts fail to eliminate the problems of corrosion and catalyst recovery and recycle that are characteristic of solution catalysis. 

Concern for the conservation of energy and materials maintains high interest in catalytic and electrochemistry. Oxygen in the presence of metal catalysts is used in CUPROUS ION-CATALYZED OXIDATIVE CLEAVAGE OF AROMATIC o-DIAMINES BY OXYGEN (E,Z)-2,4-HEXADIENEDINITRILE and OXIDATION WITH BIS(SALI-CYLIDENE)ETHYLENEDIIMINOCOBALT(II) (SALCOMINE) 2,6-DI-important industrial method, is accomplished in a convenient lab-scale process in ALDEHYDES FROM OLEFINS CYCLOHEXANE-CARBOXALDEHYDE. An effective and useful electrochemical synthesis is illustrated in the procedure 3,3,6,6-TETRAMETHOXY-1,4-CYCLOHEX ADIENE. ... 

Arsine complexes are especially stable for b-class metals such as Rh, Pd and Pt, and such complexes have found considerable industrial use in hydrogenation or hydroformylation of alkenes. 

The reverse reaction (formation of metal alkyls by addition of alkenes to M-H) is the basis of several important catalytic reactions such as alkene hydrogenation, hydroformylation, hydroboration, and isomerization. A good example of decomposition by y3-elimination is the first-order intramolecular reaction ... 

The first example of homogeneous transition metal catalysis in an ionic liquid was the platinum-catalyzed hydroformylation of ethene in tetraethylammonium trichlorostannate (mp. 78 °C), described by Parshall in 1972 (Scheme 5.2-1, a)) [1]. In 1987, Knifton reported the ruthenium- and cobalt-catalyzed hydroformylation of internal and terminal alkenes in molten [Bu4P]Br, a salt that falls under the now accepted definition for an ionic liquid (see Scheme 5.2-1, b)) [2]. The first applications of room-temperature ionic liquids in homogeneous transition metal catalysis were described in 1990 by Chauvin et al. and by Wilkes et ak. Wilkes et al. used weekly acidic chloroaluminate melts and studied ethylene polymerization in them with Ziegler-Natta catalysts (Scheme 5.2-1, c)) [3]. Chauvin s group dissolved nickel catalysts in weakly acidic chloroaluminate melts and investigated the resulting ionic catalyst solutions for the dimerization of propene (Scheme 5.2-1, d)) [4]. 

In this context, the use of ionic liquids with halogen-free anions may become more and more popular. In 1998, Andersen et al. published a paper describing the use of some phosphonium tosylates (all with melting points >70 °C) in the rhodium-catalyzed hydroformylation of 1-hexene [13]. More recently, in our laboratories, we found that ionic liquids with halogen-free anions and with much lower melting points could be synthesized and used as solvents in transition metal catalysis. [BMIM][n-CgHi7S04] (mp = 35 °C), for example, could be used as catalyst solvent in the rhodium-catalyzed hydroformylation of 1-octene [14]. 

J. Herwig, R. Eischer in Rhodium-catalyzed Hydroformylation in Catalysis by Metal Complexes (P. W. N. M. van Leewen, C. Claver eds.), Kluwer Academic Publisher, The Netherlands,... 

The formation of isomeric aldehydes is caused by cobalt organic intermediates, which are formed by the reaction of the olefin with the cobalt carbonyl catalyst. These cobalt organic compounds isomerize rapidly into a mixture of isomer position cobalt organic compounds. The primary cobalt organic compound, carrying a terminal fixed metal atom, is thermodynamically more stable than the isomeric internal secondary cobalt organic compounds. Due to the less steric hindrance of the terminal isomers their further reaction in the catalytic cycle is favored. Therefore in the hydroformylation of an olefin the unbranched aldehyde is the main reaction product, independent of the position of the double bond in the olefinic educt ( contrathermodynamic olefin isomerization) [49]. 

With respect to CO complexes, the luminescence spectra of a series of Group VI metal carbonyls and substituted carbonyls were obtained in frozen gas matrices at 12K. In addition, the IR spectra of HCo(CO>4 and HCo(CO)3 (proposed as an intermediate in hydroformylation) were observed in an argon matrix. ... 

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