Metals cold working

Galvanic corrosion typically involves two or more dissimilar metals. It should be recognized, however, that sufficient variation in environmental and physical parameters such as fluid chemistry, temperature (see Case History 16.3), flow velocity, and even variations in degrees of metal cold work can induce a flow of corrosion current even within the same metal. 

Kalt-luft, /. cold air. -luftgas, n. carbureted water gas. -nachverdichten, n. (Metal.) cold working following heat treatment. -schUff, m. (Paper) cold-groimd pulp, -sprbdigkeit, /. cold-shortness. 

Strain hardening is the phenomenon by which a ductile metal becomes harder and stronger as it is plastically deformed. Sometimes it is also called work hardening, or, because the temperatiue at which deformation takes place is cold relative to the absolute melting temperatiue of the metal, cold working. Most metals strain harden at room temperature. 

The density of dislocations is usually stated in terms of the number of dislocation lines intersecting unit area in the crystal it ranges from 10 cm for good crystals to 10 cm" in cold-worked metals. Thus, dislocations are separated by 10 -10 A, or every crystal grain larger than about 100 A will have dislocations on its surface one surface atom in a thousand is apt to be near a dislocation. By elastic theory, the increased potential energy of the lattice near... 

The element is a steel-white metal, it does not tarnish in air, and it is the least dense and lowest melting of the platinum group of metals. When annealed, it is soft and ductile cold-working greatly increases its strength and hardness. Palladium is attacked by nitric and sulfuric acid. 

Additions of selected alloying elements raise the recrystaUization temperature, extending to higher temperature regimes the tensile properties of the cold-worked molybdenum metal. The simultaneous additions of 0.5% titanium and 0.1% zirconium produce the TZM aUoy, which has a corresponding... 

Stress Corrosion Crocking. Stress corrosion cracking occurs from the combined action of corrosion and stress. The corrosion may be initiated by improper chemical cleaning, high dissolved oxygen levels, pH excursions in the boiler water, the presence of free hydroxide, and high levels of chlorides. Stresses are either residual in the metal or caused by thermal excursions. Rapid startup or shutdown can cause or further aggravate stresses. Tube failures occur near stressed areas such as welds, supports, or cold worked areas. 

Zirconium is a hard, shiny, ductile metal, similar to stainless steel in appearance. It can be hot-worked to form slabs, rods, and rounds from arc-melted ingot. Further cold-working of zirconium with intermediate annealings produces sheet, foil, bar wire, and tubing. Physical properties are given in Table 3. 

Cobalt cannot be classified as an oxidation-resistant metal. Scaling and oxidation rates of unalloyed cobalt in air are 25 times those of nickel. The oxidation resistance of Co has been compared with that of Zr, Ti, Fe, and Be. Cobalt in the hexagonal form (cold-worked specimens) oxidizes more rapidly than in the cubic form (annealed specimens) (3). 

The body-centered-cuhic (bcc) metals and alloys are normally classified as undesirable for low temperature construction. This class includes Fe, the martensitic steels (low carbon and the 400-series stainless steels). Mo, and Nb. If not brittle at room temperature, these materials exhibit a ductile-to-brittle transition at low temperatures. Cold working of some steels, in particular, can induce the austenite-to-martensite transition. 

Examination of the microstructure of the cavitated surface will commonly disclose evidence of deformation such as twins (Neumann hands) in carbon steel and general cold working in other metals (Case History 12.6). Damage from cavitation can be differentiated from attack by a strong mineral acid, which can produce a similar surface appearance, by observing the highly specific areas of attack characteristic of cavitation. Acid attack is typically general in its extent (Case History 12.6). 

When metals are deformed plastically at room temperature the dislocation density goes up enormously (to =10 m ). Each dislocation has a strain energy of about Gb /2 per unit length and the total dislocation strain energy in a cubic metre of deformed metal is about 2 MJ, equiva-lent to 15 J mol k When cold worked metals are heated to about 0.6T new strain-free grains nucleate and grow to consume all the cold-worked metal. This is called - for obvious reasons - recrystallisation. Metals are much softer when they have been recrystallised (or "annealed"). And provided metals are annealed often enough they can be deformed almost indefinitely. 

Fig. 7.2. X -ray diffraction line broadening studies in inorganic powders by Morosin and co-workers show evidence for large plastic deformation with residual strain characteristic of cold-worked metals [86M02].

When Li metal is cold-worked it transforms from body-centred cubic to cubic close-packed in which each atom is surrounded by 12 others in twinned cuboctahedral coordination below 78 K the stable crystalline modification is hexagonal dose-packed in which each lithium atom has 12 nearest neighbours in the form of a cuboctahedron. This very high coordination... 

Differences in metallurgical condition due to thermal or mechanical treatment. Cold worked areas anodic to annealed areas, metal subjected to external stress anodic to unstressed metal. 

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