Metallic anodes

The metal anodic oxidation reaction, Fe Fe + 2e, can be written in tlie standard (reduction) notation as ... 

The oxygen contribution from these reactions is dependent on the nature of the anode material and the pH of the medium. The current efficiency for oxygen is generally 1—3% using commercial metal anodes. If graphite anodes are used, another overall reaction leading to inefficiency is the oxidation of... 

Fig. 7. Mercury cathode electroly2er and decomposer (11) 1, brine level 2, metal anodes 3, mercury cathode, flowing along baseplate 4, mercury pump 5, vertical decomposer 6, water feed to decomposer 7, graphite packing, promoting decomposition of sodium amalgam 8, caustic Hquor exit 9, denuded mercury 10, brine feed 11, brine exit 12, hydrogen exit from decomposer 13, chlorine gas space 14, chlorine exit 15, wash water.

In electrolytic processes, the anode is the positive terminal through which electrons pass from the electrolyte. Anode design and selection of anode materials of constmction have traditionally been the result of an optimisation of anode cost and operating economics, in addition to being dependent on the requirements of the process. Most materials used in metal anode fabrication are characteristically expensive use has, however, been justified by enhanced performance and reduced operating cost. An additional consideration that has had increasing influence on selection of the appropriate anode is concern for the environment (see Electrochemical processing). 

Commercial metal anodes for the chlorine industry came about after the late 1960s when a series of worldwide patents were awarded (6—8). These were based not on the use of the platinum-group metals (qv) themselves, but on coatings comprised of platinum-group metal oxides or a mixture of these oxides with valve metal oxides, such as titanium oxide (see Platinum-GROUP metals, compounds Titanium compounds). In the case of chlor-alkaH production, the platinum-group metal oxides that proved most appropriate for use as coatings on anodes were those of mthenium and iridium. 

Many competitive programs to perfect a metallic anode for chlorine arose. In one, Dow Chemical concentrated on a coating based on cobalt oxide rather than precious metal oxides. This technology was patented (9,10) and developed to the semicommercial state, but the operating characteristics of the cobalt oxide coatings proved inferior to those of the platinum-group metal oxide. 

Cathodic Protection Systems. Metal anodes using either platinum [7440-06 ] metal or precious metal oxide coatings on titanium, niobium [7440-03-17, or tantalum [7440-25-7] substrates are extensively used for impressed current cathodic protection systems. A prime appHcation is the use of platinum-coated titanium anodes for protection of the hulls of marine vessels. The controUed feature of these systems has created an attractive alternative... 

Metal anodes using platinum and precious metal oxide coatings are also incorporated into a variety of designs of impressed current protection for pipeline and deep weU appHcations, as weU as for protection of condenser water boxes in power generating stations (see Pipelines Power generation). 

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