Metal-polymer film materials

PHYSICOCHEMICAL PROPERTIES OF SYNTHESIZED METAL-POLYMER FILM MATERIALS... 

Modification of ethylene copolymers by aminoalkoxy-, glycidoxyalk-oxysilanes increases the strength of the adhesive contact both to metals (steel, aluminum) and to polar pol5mers (polyethyleneterephthalate). Therefore, these materials having enhanced deformation, strength and adhesive properties may be used in the production of multilayer polymer films, including metallized polymer films. 

Piezochromism has been observed in a wide variety of materials. Three classes which illustrate well some of the generalizations that have been developed are organic molecules in crystals and polymer films, metal cluster compounds, and organometaUic complexes of Cu(II). 

Metal and polysilicon films are formed by a chemical-vapor deposition process using organometallic gases that react at the surface of the IC structure. Various metal silicide films may also be deposited in this manner by reaction with the surface of the silicon wafer to form metal silicides. Glass and pol3uner films are deposited or spin cast or both, as are photoresist films (those of a photosensitive material). This process is accomplished by applying a liquid polymer onto a rapidly rotating wafer. The exact method used varies from manufacturer to manufacturer and usually remains proprietary. 

These differences in film morphology were also reflected as differences in film formation conditions, film adhesion, and in electrochemical properties. The pyrazoline beads readily formed films from solvents such as benzene. For the phenoxy TTF system, however, only CH2Cl2 was effective in forming films. In general, the TTF cross-linked polymers were found to be less adherent to the metallized substrates than the pyrazoline cross-linked polymers. Electro-chemically, it was found that the pyrazoline films showed complete activity after one potential sweep. The TTF polymer films, on the other hand, required from 5 to 20 cycles to reach full electrochemical activity as evidenced by a constant voltammogram with cycling. Furthermore, it was observed that the TTF polymer films were much less electroactive than the pyrazoline materials as shown by optical densities and total coulombs passed which were several times less for the TTF systems. 

Corrosion can be controlled by Isolation of the metal from the corrosive environment by suppression of the anodic dissolution of metal and by suppression of the corresponding cathodic reaction. Isolation of corrosion prone metals from corrosive environments is probably the most general mechanism of the corrosion protection afforded by paint films, sealers, and similar polymer-based materials. Effective isolation requires that polymeric materials have good barrier properties and remain adherent in the presence of water and the products of metallic corrosion. Barrier properties and adhesion aspects of corrosion control are discussed in detail in subsequent sections. 

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