Layered metal phosphates preparation

Spherical particles of various metal phosphate particles can be prepared by precipitation using urea as a homogeneous precipitation agent. Surface-active agents, such as SDS and CTAC, are effective in preparation of uniform-size spherical particles. The formed spherical particles are amorphous and contain OH- and H20, except cobalt phosphate particles with layered structure. These panicles are agglomerates of primary particles, and have pores of different sizes ranging from ultramicropore to mesopore. 

We now examine a few select examples of three-dimensional metal phosphate structures. A novel iron phosphate, [(C4N3H16)(C4N3H15)] [Fe5F4(H2P04)(HP04)3(P04)3]H20, was prepared recently by employing hydro-thermal methods in the presence of diethylenetriamine (DETA) [29]. The three-dimensional structure can be considered as made from layers along... 

It is known that non-aqueous synthesis has been effectively applied in the preparation of various metal phosphates, including amine-containing aluminum, gallium, indium, zinc and cobalt phosphates with three-dimensional open-framework structures [17-24]. Moreover, phosphates with a layered or chain structure can been crystallized from non-aqueous media [25, 26]. Since the fluoride ions mineralizer was introduced into the synthesis of zirconium phosphates, several zirconium phosphate fluorides with novel structures have also been developed. 

The products of such reactions depend upon the pressure, temperature, pH, phosphate, and cation concentrations, and may be difficult to predict or rationalize. For example, the equation (3) produces an acid phosphate and a phosphate hydroxide. Microporous aluminophosphates and related phases (see Section 5.1.2) are prepared in hydrothermal bombs using hydrated cations or molecular templates such as organic amines or ammonium cations to direct the porous framework. Many new structures with metal phosphate chains, layers, or three-dimensional networks have been prepared hydrothermally in recent years, for example, templated vanadium phosphates and iron phosphates. ... 

Advancements in the preparation of new PLS s nearly parallels that of the zeolite and zeolite-like phases. Initially the pillared smectite clays were investigated but the quest for new materials with new properties led to e qiloring the pillaring of other layered phases. These include, most notably, the layered zirconium phosphates, double hydroxides (hydrotalcites), sihcas and metal oxides. The parallel paths of discovery in new material compositions for the layered phases and the microporous (zeoUte) phases are summarized in Table 1. A conq>arison between the pore architectures of the zeohtes and the two dimensional PLS is shown in Table 2. 

Recently developed techniques for the fabrication of thin-film metal phosphates and phosphonates provide another method for the preparation of layered solids at surfaces. Layers of precisely controlled thickness can be built up by alternate immersion of a suitably pretreated surface in aqueous solutions of a soluble phosphate or phosphonate followed by an appropriate metal salt. This leads to the sequential build-up of thin metal containing films at the surface [72, 214] (see figure 6.18). The method is quite flexible and can be used to build up mixed microporous films on the surface which show molecular sieving properties [215, 216]. This building up approach looks very attractive for the systematic development of thin, selective films. 

In the field of metallic powder applications, a method of plasma spray coating suitable for biomedical materials has been developed using titanium and calcium phosphate composite powder. By means of the mechanical shock process, the appropriate composite powder was prepared, and plasma sprayed on Ti substrate under a low-pressure argon atmosphere. A porous Ti coating layer was obtained in which the surface and the inside of the pores were covered thinly with hydroxyapatite. This surface coating is expected to show excellent bone ingrowth and fixation with bone (21). 

Surface Preparation of the Substrate. This is extremely important for all methods of paint and coatings application. The failure of a paint system is often due not to the paint itself, but because of a failure in surface preparation. For example, an anticorrosive paint applied to a rusty surface will not be effective if the rust falls off taking the new paint with it. For wood and plastic surfaces, old paint or a weathered surface layer may have to be removed. For older metal objects, the removal of corrosion is often required. Sandblasting is one method to remove both the old paint and any corrosion. For new metal objects, a phosphate or chromate layer is often chemically bonded to the metal to provide a surface to which a coating can easily adhere. 

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