Industrial zeolite catalysis processes

Montmorillonite is a laminar and expandable clay with wet binding properties and widely available throughout the world. The layers have permanent negative charges due to isomorphic substitutions. The scientific interest of montmorillonite lies in its physical and chemical properties as well as its low price. Consequently, the industrial application of montmorillonite is an attractive process [1]. On the other hand, among numerous reports published so far, crystallization of zeolite Beta draws much attention because of its unique characteristics, in particular, acidity and acid catalysis. It is reasonable to conceive that a catalyst system based on Beta/montmorillonite composite with suitable composition should provide a good catalytic capacity. 

Zeolite catalysts play a vital role in modern industrial catalysis. The varied acidity and microporosity properties of this class of inorganic oxides allow them to be applied to a wide variety of commercially important industrial processes. The acid sites of zeolites and other acidic molecular sieves are easier to manipulate than those of other solid acid catalysts by controlling material properties, such as the framework Si/Al ratio or level of cation exchange. The uniform pore size of the crystalline framework provides a consistent environment that improves the selectivity of the acid-catalyzed transformations that form C-C bonds. The zeoHte structure can also inhibit the formation of heavy coke molecules (such as medium-pore MFl in the Cyclar process or MTG process) or the desorption of undesired large by-products (such as small-pore SAPO-34 in MTO). While faujasite, morden-ite, beta and MFl remain the most widely used zeolite structures for industrial applications, the past decade has seen new structures, such as SAPO-34 and MWW, provide improved performance in specific applications. It is clear that the continued search for more active, selective and stable catalysts for industrially important chemical reactions will include the synthesis and application of new zeolite materials. 

This is the first book to offer a practical overview of zeolites and their commercial applications. Each chapter is written by a globally recognized and acclaimed leader in the field. The book is organized into three parts. The first part discusses the history and chemistry of zeolites, the second part focuses on separation processes and the third part explores zeolites in the field of catalysis. AH three parts are tied together by their focus on the unique properties of zeolites that allow them to function in different capabilities as an adsorbent, a membrane and a catalyst. Each of the chapters also discusses the impact of zeolites within the industry. 

The advantages of shape selective catalysis are alreacfy ejq)loited in a number of industrial processes [11-14]. Astonishingly, virtually all these processes rely on a single structural type of catalyst, viz. zeolite ZSM-5 in various modifications, or its titanium containing analogue TS-1 [15]. It is, moreover, noteworthy that many of these processes convert and/or produce mononuclear aromatic compounds. It is not surprising, therefore, that a vast scientific literature exists on shape selective reactions of benzene derivatives in zeolite ZSM-5. 

Zeolites are well known for shape-selective catalysis. Here the shape of the zeolite pores or cavities can control the shape of product. When catalytic reactions take place in channels of zeolites only those products that can be accommodated in the channels advance and emerge. Mobil s ZSM-5 is an example of a shape-selective catalyst. Many more zeolites with different pore sizes or large surface areas are being synthesized, extending the principle of shape-selective catalysis. Such developments are helpful for both existing industrial processes and environmental protection. 

Wanting to choose a single chemical system, somehow representative or inorganic chemistry, for our cover, we have picked a zeolite. The term may not be familiar to you However, one or more zeolites are almost certainly to be found in every chemical research laboratory, in your home, and in many major industrial processes. They, themselves, are the subject of chemical research from structural determinations to catalysis to the inorganic chemical aspects or nutrition. 

To the author s knowledge, there are at present no major industrial processes which could be strictly defined as nonacid catalysis that make use of zeolite-based catalysts. This is in contrast to acid catalysis where zeolites continue to make an impact. Technically, a number of zeolite-based catalysts for reactions, such as Wacker chemistry and olefin or diolefin oligomerization reactions, appear to be quite attractive, and it is almost certainly economic factors that have limited further development. 

Catalysis. Various forms of zeohte Y find uses in industrial catalytic processes. These have already been listed in Table 31 and account for the second highest annual tomiage use of synthetic zeolites (approx 60 000 metric toimes). This continues to increase as zeohte catalysts aid the shift to unleaded gasoline and to the use of cheaper feedstocks. 

Meriaudeau and Naccache conclude the volume with a concise description of skeletal isomerization of butenes catalyzed by medium-pore zeolites and molecular sieves. This isomerization is a relatively new industrial process. and it is remarkable how fast a good fundamental understanding of it has developed in a few years the chapter is an account of catalysis by well-defined acidic groups in pores that exert a subtle control over catalyst performance, including selectivity. It is a story that was deeply appreciated by Werner Haag. 

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