Industrial quality control plant operation, safety measures

In industrial plants, large numbers of process variables must be maintained within specified limits in order for the plant to operate properly. Excursions of key variables beyond these limits can have significant consequences for plant safety, the environment, product quality and plant profitability. Statistical process control (SPC), also called statistical quality control (SQC), involves the application of statistical techniques to determine whether a process is operating normally or abnormally. Thus, SPC is a process monitoring technique that relies on quality control charts to monitor measured variables, especially product quality. 

In the previous chapter, it was established that in industry, plant hazards can cause harm to property (plant—machinery, asset), people, or the environment. So, it is important to develop some means of analyzing these and come up with a solution. Unfortunately, it is not as straightforward as it sounds. There are plenty of plant hazard analysis (PHA) techniques and each of them has certain strengths and weaknesses. Also each specific plant and associated hazard has specific requirements to be matched so that hazard analysis will be effective. In this chapter, various hazards (in generic terms) will be examined to judge their importance, conditions, quality, etc. so that out of so many techniques available for PHA it is possible to select which one is better (not the best because that needs to be done by experts specifically for the concerned plant) suited for the type of plant. So, discussion will be more toward evaluation of PHA techniques. Some PHA is more suited for process safety management (PSM) and is sometimes more applicable for internal fault effects [e.g., hazard and operability study (HAZOP)]. In contrast, hazard identification (HAZID) is applicable for other plants, especially for the identification of external effects and maj or incidents. HAZID is also covered in this chapter. As a continuation of the same discussion, it will be better to look at various aspects of risk analysis with preliminary ideas already developed in the previous chapter. In risk analysis risk assessment, control measures for safety management systems (SMSs) will be discussed to complete the topic. 

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See also in sourсe #XX -- [ ]

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