Hydrocracking commercial processes

Dispersed Metals. Bifimctional zeoHte catalysts, principally zeoHte Y, are used in commercial processes such as hydrocracking. These are acidic zeoHtes containing dispersed metals such as platinum or palladium. The metals are introduced by cation exchange of the ammine complexes, foUowed by a reductive decomposition (21) ... 

There are commercial processes for the direct upgrading of residues under high severe hydroconversion conditions. Other alternatives consider the previous hydrotreatment of the residue, so that the hydrocracking stage does not need to be so harsh. Otherwise, residue conversion could also proceed via carbon rejection methods, these processes fall out the scope of the present book and will not be considered here. However, it is important to mention than VR coking is seen as a more economical alternative than HDP, especially for the more heavy crudes, for which concentrations of metals and nitrogen would require the toughest conditions. 

Bifunctional zeolite catalysts are used in various commercial processes light alkane hydroisomerization (chapter 7), hydrocracking (chapter 6),hydrodewaxing (chapter 8), light alkane aromatization and hydroisomerization of the C8 aromatic cut (chapter 9). The hydrogenation/dehydrogenation components included in zeolite catalysts can be very different and located in different positions ... 

In conclusion, it is certainly possible to develop commercial processes based on pyrol-ysis-hydrocracking/cracking. But it must be noted that the viability of this two-stage conversion technique depends on process economics and future regulatory considerations. 

N. Y. Chen (Mobil Research Development Corp., Princeton, N. J. 08540) It might be of interest to the audience, particularly to those who are not familiar with the application of zeolites in industrial catalytic processes, to mention that since the discovery of catalysis over shape-selective zeolite first published by Weisz and Frilette in I960, a commercial process based on selective hydrocracking reactions similar to that reported in this paper has been in operation on a large scale in more than four of our refineries since 1967. A technical paper describing this process, known as the Selectoforming process, was published in 1968. 

The hydrocracking and isomerization of hexane over de-aluminated mordenites were investigated with detailed product analyses. The hydroisomerization and hydrocracking of pentane over various exchanged mordenite catalysts were studied by Gray and Cobb. The cracked products consisted of relatively more propane and butanes over the smallest cation form (Be-mordenite) and relatively more methane for the largest cation form (Ba-mordenite), indicating a selectivity effect. The catalysts used in commercial processes for the hydroisomerization... 

Catalytic Reforming. Worldwide, approximately 30% of commercial benzene is produced by catalytic reforming, a process ia which aromatic molecules are produced from the dehydrogenation of cycloparaffins, dehydroisomerization of alkyl cyclopentanes, and the cycHzation and subsequent dehydrogenation of paraffins (36). The feed to the catalytic reformer may be a straight-mn, hydrocracked, or thermally cracked naphtha fraction ia the... 

Isocracking A hydrocracking process developed and licensed by Chevron Research Company. The catalyst is nickel or cobalt sulfide on an aluminosilicate. First commercialized in 1962 more than 45 units had been built by 1994. See also Isomax. 

Paragon A two-stage hydrocracking process, based on the zeolite ZSM-5, claimed to increase the yield and quality of the gasoline produced. Developed by Chevron Research Company, but not commercialized by 1991. 

The most imporant use of cobalt is in the manufacture of various wear-resistant and superalloys. Its alloys have shown high resistance to corrosion and oxidation at high temperatures. They are used in machine components. Also, certain alloys are used in desulfurization and hquefaction of coal and hydrocracking of crude oil shale. Cobalt catalysts are used in many industrial processes. Several cobalt salts have wide commercial apphcations (see individual salts). Cobalt oxide is used in glass to impart pink or blue color. Radioactive cobalt-60 is used in radiography and sterihzation of food. 

R. H., Isomax A New Hydrocracking Process in Large-Scale Commercial Use, World Petrol. Congr., Frankfurt (1963). 

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