Flame retardants Halogenated systems

Molybdenum and zine eontaining compounds have been used as flame and smoke suppressants for a variety of polymers. These metal containing species normally act to assist the build-up of char on the pol mier surface. This ehar is presumed to be the main method of flame retardancy. Halogenated systems form a large proportion of the market for molybdenum and zinc compounds. 

Costa, L. Luda, M. P Trossarelli, L. Mechanism of condensed phase action in flame retardants. Synergistic systems based on halogen-metal compounds, Polymer Degradation and Stability, 2000, 68(1), 67-74. 

Encapsulation resins from Dow Chemical are solvent-free systems sold under the Voratron name. Flame-retarded halogen-free versions are available that meet UL94 V-0 requirements. These polyurethane crosslinked resins are both insulating materials and act as a construction material and housing for fixing electrical components in power distribution, transformers and cable joints. 

Flame retardants halogen free systems (including phosphorus... 

Powdered antimony pentoxide is used primarily in plastics. Stabilizers used to prevent the particles from growing are caustic, and can react with the halogen in the formulation. This can result in color formation and a lower flame-retarding efficiency of the system. 

Olefin Polymers. The flame resistance of polyethylene can be increased by the addition of either a halogen synergist system or hydrated fillers. Similar flame-retarder packages are used for polypropylene (see Olefin polymers). Typical formulations of the halogen synergist type are shown in Table 15 the fiUer-type formulations are in Table 16. 

Antagonism between antimony oxide and phosphoms flame retardants has been reported in several polymer systems, and has been explained on the basis of phosphoms interfering with the formation or volatilization of antimony haUdes, perhaps by forming antimony phosphate (12,13). This phenomenon is also not universal, and depends on the relative amounts of antimony and phosphoms. Some useful commercial poly(vinyl chloride) (PVC) formulations have been described for antimony oxide and triaryl phosphates (42). Combinations of antimony oxide, halogen compounds, and phosphates have also been found useful in commercial flexible urethane foams (43). 

Usage of phosphoms-based flame retardants for 1994 in the United States has been projected to be 150 million (168). The largest volume use maybe in plasticized vinyl. Other use areas for phosphoms flame retardants are flexible urethane foams, polyester resins and other thermoset resins, adhesives, textiles, polycarbonate—ABS blends, and some other thermoplastics. Development efforts are well advanced to find appHcations for phosphoms flame retardants, especially ammonium polyphosphate combinations, in polyolefins, and red phosphoms in nylons. Interest is strong in finding phosphoms-based alternatives to those halogen-containing systems which have encountered environmental opposition, especially in Europe. 

A significant advance in flame retardancy was the introduction of binary systems based on the use of halogenated organics and metal salts (6,7). In particular, a 1942 patent (7) described a finish for utilizing chlorinated paraffins and antimony(III) oxide [1309-64-4]. This type of finish was invaluable in World War II, and saw considerable use on outdoor cotton fabrics in both uniforms and tents. 

The binder system of a plastic encapsulant consists of an epoxy resin, a hardener or curing agent, and an accelerating catalyst system. The conversion of epoxies from the Hquid (thermoplastic) state to tough, hard, thermoset soHds is accompHshed by the addition of chemically active compounds known as curing agents. Flame retardants (qv), usually in the form of halogens, are added to the epoxy resin backbone because epoxy resins are inherently flammable. 

The performance of aluminium hydroxide/magnesium hydroxide-filled systems can be enhanced by incorporation of zinc hydroxystannate in halogen-free rubbers giving reduced smoke and toxic gas emission, coupled with higher flame retardancy. This action will be complimentary to the water release and endothermic effects of aluminium hydroxide/magnesium hydroxide filler systems. 

More recently, based on the results of an extensive series of small scale degradation studies, two additional mechanisms for the volatilization of antimony from antimony oxide/organohalogen flame retardant systems have been proposed (23,24). Of these two proposed mechanisms, [4] and [5], [4] does not involve HX formation at all and [5] suggests an important role for the direct interaction of the polymer substrate with the metal oxide prior to its reaction with the halogen compound. 

J,W. Hastie and C.L. McBee, "Mechanistic Studies of Halogenated Flame Retardants The Antimony-Halogen Systems,"in Halogenated Fire Suppressants, R.G. 

AS A FLAME RETARDANT. The zinc borate is an efficient synergist of organic halogen sources. In certain halogen-containing systems such as unsaturated polyester, epoxy (3), and rigid PVC, the zinc borate alone can outperform antimony oxide as shown by the Oxygen Index and UL-94 tests (Fig. 3, 4, and 5). 

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