Fillers silicates

Silicates, silicic acid, calcium carbonate or barium sulfate are used as fillers. Silicates and silicic acid make rubber more sustainable. Colourings for rubber are for example titanium dioxide and iron oxides. It is better to avoid organic colourings due to the chance of migration of the colouring to the rubber surface, followed by migration into the preparation. 

For equivalent particle size the carbon blacks are the most powerful reinforcing fillers. However, fine particle size silicas can be very useful in non-black compounds whilst other fillers such as aluminium hydroxide, zinc oxide and calcium silicate have some reinforcing effect. 

For electrical insulation china clay is commonly employed whilst various calcium carbonates (whiting, ground limestone, precipitated calcium carbonate, and coated calcium carbonate) are used for general purpose work. Also occasionally employed are talc, light magnesium carbonate, barytes (barium sulphate) and the silicas and silicates. For flooring applications asbestos has been an important filler. The effect of fillers on some properties of plasticised PVC are shown in Figure 12.21 (a-d). 

There is one particular type of filler whose value can be in no doubt. This is the so-called thixotropic filler exemplified by certain fine silicas and silicates which appear to increase the viscosity of the resin on standing. These are useful in minimising drainage of resins from vertical and near-vertical surfaces during hand lay-up operations. 

Vitreous, colourless form of free silica. Formed when quartz is heated to 870°C (1598°F). Aporous siliceous rock resulting from the decomposition of chertorsiliceous limestone. Used as a base in soap and scouring powders, in metal polishing, as a filtering agent, and in wood and paint fillers. A cryptocrystalline form of free silica. 

A soft, gritty amorphous silica composed of minute siliceous skeletons of small aquatic plants. Used in filtration and decoloration of liquids, insulation, filler in dynamite, wax, textiles, plastics, paint, and rubber. Calcined and flux-calcined diatomaceous earth contains appreciable amounts of cristobalite, and dust levels should be the same as for cristobalite. 

A great variety of aluminium-silicate bearing rocks, plastic when wet, hard when dry. Used in pottery, stoneware, tile, bricks, cements, fillers and abrasives. Kaolin is one type of clay. Some clay deposits may include appreciable amounts of quartz. Commercial grades of clays may contain up to 20% quartz. 

A hydrous magnesium silicate used in ceramics, cosmetics, paint and pharmaceuticals, and as a filler in soap, putty and plaster. 

An expanded mica (hydrated magnesium-aluminium-iron silicate). Used in lightweight aggregates, insulation, fertilizer and soil conditioners, as a filler in rubber and paints, and as a catalyst carrier. 

The most common fillers used in rubber base formulations will be briefly described. On the basis of their chemical structure, these fillers may be classified in five broad groups silicates, silicas, metal oxides, calcium carbonate, and carbon blacks. 

More advanced insulations are also under development. These insulations, sometimes called superinsulations, have R that exceed 20 fthh-°F/Btu-m. This can be accomplished with encapsulated fine powders in an evacuated space. Superinsulations have been used commercially in the walls of refrigerators and freezers. The encapsulating film, which is usually plastic film, metallized film, or a combination, provides a barrier to the inward diffusion of air and water that would result in loss of the vacuum. The effective life of such insulations depends on the effectiveness of the encapsulating material. A number of powders, including silica, milled perlite, and calcium silicate powder, have been used as filler in evacuated superinsulations. In general, the smaller the particle size, the more effective and durable the insulation packet. Evacuated multilayer reflective insulations have been used in space applications in past years. 

Asbestos It is not the name of a distinct mineral species but is a commercial term applied to fibrous varieties of several silicate minerals such as amosite and crocido-lite. These extremely fine fibers are useful as fillers and/or reinforcements in plastics. Property performances include withstanding wear and high temperatures, chemical resistance, and strengths with high modulus of elasticity. When not properly handled or used, like other fibrous materials, they can be hazardous. 

Carbon blacks are the most widely used fillers for elastomers, especially vulcanised natural rubber. They cause an improvement in stiffness, they increase the tensile strength, and they can also enhance the wear resistance. Other particulate fillers of an inorganic nature, such as metal oxides, carbonates, and silicates, generally do not prove to be nearly so effective as carbon black. This filler, which comes in various grades, is prepared by heat treatment of some sort of organic material, and comes in very small particle sizes, i.e. from 15 to 100 nm. These particles retain some chemical reactivity, and function in part by chemical reaction with the rubber molecules. They thus contribute to the crosslinking of the final material. 

Clays have long been used as fillers in polymer systems because of low cost and the improved mechanical properties of the resulting polymer composites. If all other parameters are equal, the efficiency of a filler to improve the physical and mechanical properties of a polymer system is sensitive to its degree of dispersion in the polymer matrix (Krishnamoorti et ah, 1996). In the early 1990s, Toyota researchers (Okada et ah, 1990) discovered that treatment of montmorillonite (MMT) with amino acids allowed dispersion of the individual 1 nm thick silicate layers of the clay scale in polyamide on a molecular. Their hybrid material showed major improvements in physical and mechanical properties even at very low clay content (1.6 vol %). Since then, many researchers have performed investigations in the new field of polymer nano-composites. This has lead to further developments in the range of materials and synthesizing methods available. 

One of the most important phenomena in material science is the reinforcement of mbber by rigid entities, such as carbon black, clays, silicates, calcium carbonate, zinc oxide, MH, and metal oxide [45 7]. Thus, these fillers or reinforcement aids are added to mbber formulations to optimize properties that meet a given service application or sets of performance parameters [48-53]. Although the original purpose is to lower the cost of the molding compounds, prime importance is now attached to the selective active fillers and their quantity that produce specific improvements in mbber physical properties. 

Carbon black is reinforced in polymer and mbber engineering as filler since many decades. Automotive and tmck tires are the best examples of exploitation of carbon black in mbber components. Wu and Wang [28] studied that the interaction between carbon black and mbber macromolecules is better than that of nanoclay and mbber macromolecules, the bound mbber content of SBR-clay nanocompound with 30 phr is still of high interest. This could be ascribed to the huge surface area of clay dispersed at nanometer level and the largest aspect ratio of silicate layers, which result in the increased silicate layer networking [29-32]. 

Attempts have been made to improve the mechanical properties of these cements by adding reinforcing fillers (Lawrence Smith, 1973 Brown Combe, 1973 Barton et al, 1975). Lawrence Smith (1973) examined alumina, stainless steel fibre, zinc silicate and zinc phosphate. The most effective filler was found to be alumina powder. When added to zinc oxide powder in a 3 2 ratio, compressive strength was increased by 80 % and tensile strength by 100 % (cements were mixed at a powder/liquid ratio of 2 1). Because of the dilution of the zinc oxide, setting time (at 37 °C) was increased by about 100%. As far as is known, this invention has not been exploited commercially. 

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