Excessive wear

Excessive wear ring (closed impeller) or cover-case clearance (open impeller). 

Percentages higher than those indicated will result in excessive wear on hanger bearings and couplings. 

Small impellers with high motor speeds may produce the necessary pump pressure. This ty pe of combination produces high fluid velocities that will wear pump parts much faster than desirable. This is in the Affinity Laws. In addition the impeller suffers rapid wear due to high tip velocities. When a pump is disassembled and excessive wear is found, 95% of the time high velocity fluid is to blame. 

Uneven wear in parts is often due to turbulence. Bad piping designs or poorly sized valves can cause turbulence and uneven wear in pumps. Whenever possible, use straight pipe sections before and after the pump. Uneven flow creates turbulent flow and excessive wear occurs. 

An oversized relief valve may also chatter since the valve may quickly relieve enough contained fluid to allow the vessel pressure to momentarily fall back to below set pressure only to rapidly increase again. Rapid cycling reduces capacity and is destructive to the valve seat in addition to subjecting all the moving parts in the valve to excessive wear. E.xcessive back pressure can also cause rapid cycling as discussed above. 

Most of the drivers used with the sliding vane compressor are electric motors. Variable speed operation is possible within the limits of vane speed requirements. The vanes must travel fast enough to seal against the cylinder wall but not so fast that they cause excessive wear. For the smaller units, under 100 hp, V-belts are widely used. Direct connection to a motor, however, is possible for most compressors and is used through out the size range. 

By for the most simple acid to work with in ICPMS is nitric acid. This has minimal spectral interferences and in concentradons under 5% does not cause excessive wear to the sample cones. Other acids cause some spectral interferences that often must be minimized by dilution or removal. When HF is used, a resistant sampling system must be installed that does not contain quartz. 

Another hazard of compressed air is that it contains dust (organic and inorganic), water, and traces of hydrocarbons, which if they are not removed can cause excessive wear of tools or contamination of products. Morris writes, Those who use air for pneumatic tools or even paint spray seem to have an inbuilt resistance to any idea that the quality of their compressed air is of any serious consequence. The fact that it transmits concentrated quantities of abrasive particles and water into the finely machined orifices and cylinders of their tools seems to pass them by [12]. 

The bearings must be adequate to handle the shaft loads without excessive wear, provided lubrication is maintained. Usually this is not a point of real question provided the manufacturer has had experience in the type of loads imposed by the ser ice conditions, and the responsibility for adequate design must be his. 

Methods of Inspection. Hoisting equipment should be inspected on a regular basis for cracks, loose fits or connections, elongation of parts, and other signs of wear, corrosion, or overloading. Any equipment showing cracks, excessive wear, etc., should be removed from service. 

Equipment, if necessary, should be disassembled in a suitably equipped facility and inspected for excessive wear, cracks, flaws, or deformation. Corrections should be made in accordance with the recommendations of the manufacturer. Before inspection, all foreign material, such as dirt, paint, grease, oil, scale, etc., should be removed from the inspected areas by a suitable method. The equipment should be disassembled as much as necessary to permit inspection of all load bearing parts, and the inspection should be made by trained, competent personnel. 

Premature breakage of wires. Excessive wear in spots. 

Because reciprocating compressors should be supplied with clean gas, inlet filters are recommended in all applications. They cannot satisfactorily handle liquids entrained in the gas, although vapors are no problem if condensation within the cylinders does not take place. Liquids will destroy the lubrication and cause excessive wear. 

Gear couplings When properly installed and maintained, gear-type couplings do not generate a unique forcing function or vibration profile. However, excessive wear, variations in speed or torque, or over-lubrication results in a forcing function. 

Examine the shaft sleeve in both gland areas for excessive wear caused by poorly lubricated or over-tightened packing. 

The mechanisms by which polymers undergo degradation in the human body are not yet completely understood. Examples of breakdown of these materials are illustrated by the embrittlement and excessive wear of polyester sockets exposed to the mechanical, biochemical and thermal stresses of the physiological milieu, as well as by the fatigue fractures, excessive wear and additional cross-linking (embrittlement) that have been observed in polyethylene sockets. 

Flooded evaporators require a constant liquid level, so that the tubes remain wetted. A simple float valve suffices, but must be located with the float outside the evaporator shell, since the surface of the boiling liquid is agitated and the constant movement would cause excessive wear in the mechanism. The float is therefore contained within a separate chamber, coupled with balance lines to the shell (see Figure 8.1). 

Conclusion The problem areas are tentatively identified the formulations department is asked to improve the flow properties of the granulate and thus decrease the weight dispersion. The maintenance department will now have to find a proposal for countering the excessive wear on one stamp. Note On more modem, heavily instmmented and feed-back controlled tablet presses, the described deviations would have become more readily apparent, and mechanical damage could have been avoided. 

Methods of dust removal depend mainly on the particle size of the dust and the temperature and moisture content of the gas. The methods used are broadly divided into dry methods and wet methods. The dry methods involve the use of gravity and baffle chambers, cyclones, filters, and electrostatic precipitators, while the wet methods involve the use of spray towers and venturi scrubbers. In principle, wet cleaning is preferred to dry cleaning because of the excessive wear associated with and the difficulty in handling the fine dusty material removed in the dry methods. The wet methods, however, must be followed by such operations as filtration, drying of filter cakes, and recycling of water. 

In order to ensure uniform drawing temperatures and avoid excessive wear on the dies and mandrels used, it is essential that a suitable lubricant be applied during drawing. A wide variety of lubricants are used for this purpose. Heavier draws may require oil-based lubricants, but oil-in-water emulsions are used for many applications. Soap solutions may also be used for some of the lighter draws. Drawing oils are usually recycled until their lubricating properties are exhausted. 

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