Encapsulated concentrates

Interfacial Polymerization. Many types of polymerization reactions can be made to occur at interfaces or produce polymers that concentrate at interfaces thereby producing microcapsules. Accordingly, this approach to encapsulation has steadily developed into a versatile family of encapsulation processes. Figure 4 schematically illustrates five types of encapsulation processes that utilize these types of reactions. 

Spray Drying. Spray-dry encapsulation processes (Fig. 7) consist of spraying an intimate mixture of core and shell material into a heated chamber where rapid desolvation occurs to thereby produce microcapsules (24,25). The first step in such processes is to form a concentrated solution of the carrier or shell material in the solvent from which spray drying is to be done. Any water- or solvent-soluble film-forming shell material can, in principle, be used. Water-soluble polymers such as gum arable, modified starch, and hydrolyzed gelatin are used most often. Solutions of these shell materials at 50 wt % soHds have sufficiently low viscosities that they stiU can be atomized without difficulty. It is not unusual to blend gum arable and modified starch with maltodextrins, sucrose, or sorbitol. 

The method of action of the polymers is thought to be encapsulation of drill cuttings and exposed shales on the borehole wall by the nonionic materials, and selective adsorption of anionic polymers on positively charged sites of exposed clays which limits the extent of possible swelling. The latter method appears to be tme particularly for certain anionic polymers because of the low concentrations that can be used to achieve shale protection (8). 

Fig. 4.4. Stages in zone refining o bar of impure silicon (a) We start with a bar that has a uniform concentration of impurity, Q. (b) The left-hand end of the bar is melted by o small electric tube furnace, making a liquid zone. The bar is encapsulated in a ceramic tube to stop the liquid running away. ( ) The furnace is moved off to the right, pulling the zone with it. (d) As the zone moves, it takes in more impurity from the melted solid on the right than it leaves behind in the freshly frozen solid on the left. The surplus pushes up the concentration of impurity in the zone, which in turn pushes up the concentration of impurity in the next layer of solid frozen from it. (e) Eventually we reach steady state, (f) When the zone gets to the end of the bar the concentrations in both solid and liquid increase rapidly, (g) How we set up eqn. (4.1).

The main purpose of pesticide formulation is to manufacture a product that has optimum biological efficiency, is convenient to use, and minimizes environmental impacts. The active ingredients are mixed with solvents, adjuvants (boosters), and fillers as necessary to achieve the desired formulation. The types of formulations include wettable powders, soluble concentrates, emulsion concentrates, oil-in-water emulsions, suspension concentrates, suspoemulsions, water-dispersible granules, dry granules, and controlled release, in which the active ingredient is released into the environment from a polymeric carrier, binder, absorbent, or encapsulant at a slow and effective rate. The formulation steps may generate air emissions, liquid effluents, and solid wastes. 

Methyl parathion is marketed as a technical grade solution (80% methyl parathion) or in emulsifiable concentrate, wettable powder, ultra-low volume (ULV) liquid, dustable powder, and encapsulated suspension forms (HSDB 1999). The technical grade solution contains 80% active ingredient, 16.7%... 

A disadvantage of the ethanol injection method to produce SUV is the need to use a low lipid concentration, resulting in a low encapsulation efficiency of the aqueous phase. The dispersions can be concentrated by ultracentrifugation, ultrafiltration, or removal of water by evaporation. 

Upon the spontaneous rearrangement of anhydrous phospholipids in the presence of water into a hydrated bilayer structure, a portion of the aqueous phase is entrapped within a continuous, closed bilayer structure. By this process water-soluble compounds are passively entrapped in liposomes. The efficiency of encapsulation varies and depends, for example, on the method of preparation of liposomes and the phospholipid concentration during preparation. Different parameters can be used to describe the encapsulation efficiency ... 

Apart from the passive encapsulation methods, different active entrapment techniques are described in the literature. Nichols and Deamer (1976) prepared liposomes with a pH gradient across the membrane (acidic interior with respect to the external buffer). These liposomes efficiently incorporated several catecholamines added to the external buffer. The same technique has been used to concentrate doxorubicin (DXR) in pH gradient liposomes (Mayer et al., 1986b). 

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