Electrolytic refining of metals

Bipolar electrodes are suspended or inserted into an oblong vessel of rectangular cross section or arranged to form the so called filter press cell. The first method is used mainly for the electrolytical refining of metals where the crude... 

Electroplating, Etc.—The energy required for electroplating, galvanoplasty, detinning and electrolytic refining of metals varies with the metals involved and solutions used. From 1 to 100 amp. may be needed per square inch of cathode surface, at 0.1 to 4 volts per cell. Direct current is supplied from small generators at 5 or 6 volts, and a separate rheostat is required for each cell or tank. 

Electrolytic refining of metals to high purity this is, for example, used for manufacture of copper with a high electric conductivity. 

Tellurium is occasionally found native, but is more often found as the telluride of gold (calaverite), and combined with other metals. It is recovered commercially from the anode muds that are produced during the electrolytic refining of blister copper. The U.S., Canada, Peru, and Japan are the largest Free World producers of the element. 

Potassium cyanide is primarily used for fine silver plating but is also used for dyes and specialty products (see Electroplating). Electrolytic refining of platinum is carried out in fused potassium cyanide baths, in which a separation from silver is effected. Potassium cyanide is also a component of the electrolyte for the analytical separation of gold, silver, and copper from platinum. It is used with sodium cyanide for nitriding steel and also in mixtures for metal coloring by chemical or electrolytic processes. 

The metals are obtained from the metallic phase of the sulphide matte or the anode slime from electrolytic refining of nickel. In the traditional process for the platinum metals, their separation was facilitated by their solubility in aqua regia and convertibility into PdCl - or PtCl - salts. Nowadays, substantial amounts are obtained using solvent extraction. 

Electrolytic refining of lead bullion is commonly employed in many modern plants to obtain high purity grade metal. Various separation processes for removal of individual metals are not required. In such refining (Betts process), a solution of lead fluosilicate is used as an electrolyte, while the anode consists of impure lead bullion and the cathode constitutes a thin sheet of pure lead. Lead deposits on to the cathode during electrolysis. Impurity metals remain undissolved and attached to the anode, forming a slime which may be removed after electrolysis and treated for recovery of these metals. 

Osmium and other precious metals also may be recovered from sludges generated at the anode from electrolytic refining of nickel and copper from... 

Ruthenium is derived from platinum metal ores. Method of production depends on the type of ore. However, the extraction processes are simdar to those of other nohle metals (see Platinum, Rhodium and Iridium). Ruthenium, like Rhodium, may he obtained from accumulated anode sludges in electrolytic refining of nickel or copper from certain types of ores. Also, residues from refining nickel by Mond carbonyl process contain ruthenium and other precious metals at very low concentrations. The extraction processes are very lengthy, involving smelting with suitable fluxes and acid treatments. 

In the electrolytic refining of copper, blister copper is used as the anode and oxidized. The copper(II) ion that is produced from its oxidation is then reduced at the cathode to give a metal with a much higher purity. The impurities in the blister copper include iron, nickel, silver gold, cobalt, and trace amounts of other metals. The material that is not... 

These are very unreactive metals. Silver exists mainly as silver sulfide, Ag2S (silver glance). The extraction involves treatment of the pulverised ore with sodium cyanide. Zinc is then added to displace the silver from solution. The pure metal is obtained by electrolysis. Silver also exists to a small extent native in the Earth s crust. Gold is nearly always found in its native form (Figure 10.17). It is also obtained in significant amounts during both the electrolytic refining of copper and the extraction of lead. 

Each industrial chemical process has as its objective the economical production of a particular primary product. It is frequently true that, in attaining this objective, one or more by-products may become available. If these by-products can be disposed of at a profit, this serves to decrease the overall cost of operation and to permit the sale of the primary product at a lower, more favorable, competitive price. Thus, the cost of electrolytically refined copper is dependent on the recovery and sale of the by-products—silver, gold, platinum, and palladium. These precious metals are recovered in large quantities from accumulated anode sludges. Fully one-fourth of the total production of silver, about one-eighth of the gold, and lesser quantities of platinum and palladium are obtained as by-products of the electrolytic refining of copper. 

Large quantities of this acid are used in the metallurgical industries in the pickling of iron and steel, in the production of zinc, in the electrolytic refining of copper and other metals, in electroplating operations, and so forth. 

When this kind of diaphragm is used the composition of both anolyte and catholyte is the same. Similar conditions hold good for tho electrolytical refining of certain metals when the slime formed on the anode which contains precious metals is caught in a cloth bag covering the anode (e. g. when refining silver). 

The recovery of aluminum metal is divided into two steps, i. e., the production of pure alumina (Bayer Process) and its molten salt electrolysis. Raw aluminum obtained by reduction electrolysis already has a high purity (99.5-99.7%). Refining methods for raw aluminum to obtain higher purities include the segregation process (99.94-99.99% Al) and three-layer electrolysis (99.99-99.998% Al) [142, 236]. Besides these, processes are available whereby the aluminum is anodically dissolved in an organic electrolyte and then cathodically deposited [37, 118, 217, 221]. The dissolution as well as the deposition process contribute to the electrolytic refining of aluminum. 

Other methods of treating impure metals include magnetic separation and electrolytic refining, hi magnetic separation, the magnetic components of an ore are separated from the nonmagnetic residual material. In electrolytic refining, the metal is cast into plates that serve as electrodes in electrolytic tanks. The electric current causes the metal to dissolve, and the pure metal is deposited at the electrode of opposite polarity to the plates. 

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