Distillation column sieve tray

The devices of contact between liquid and vapour in the distillation and absorption columns which we meet most generally are trays with sieves and with valves and, in a more or less large extent, of trays with bubble caps. The capacity of retention of these trays is mostly limited by the phenomena of entrainment or flooding. In all the distillation columns of trays type, liquid entrainment and flooding can be present. 

Example 8 Calculation of Rate-Based Distillation The separation of 655 lb mol/h of a bubble-point mixture of 16 mol % toluene, 9.5 mol % methanol, 53.3 mol % styrene, and 21.2 mol % ethylbenzene is to be earned out in a 9.84-ft diameter sieve-tray column having 40 sieve trays with 2-inch high weirs and on 24-inch tray spacing. The column is equipped with a total condenser and a partial reboiler. The feed wiU enter the column on the 21st tray from the top, where the column pressure will be 93 kPa, The bottom-tray pressure is 101 kPa and the top-tray pressure is 86 kPa. The distillate rate wiU be set at 167 lb mol/h in an attempt to obtain a sharp separation between toluene-methanol, which will tend to accumulate in the distillate, and styrene and ethylbenzene. A reflux ratio of 4.8 wiU be used. Plug flow of vapor and complete mixing of liquid wiU be assumed on each tray. K values will be computed from the UNIFAC activity-coefficient method and the Chan-Fair correlation will be used to estimate mass-transfer coefficients. Predict, with a rate-based model, the separation that will be achieved and back-calciilate from the computed tray compositions, the component vapor-phase Miirphree-tray efficiencies. 

For sieve trays, Chan and Fair [Ind. Eng. Chem. Pioc. Des. Dev., 23, 814 (1983)] used a data bank of larger-scale distillation column efficiencies to deduce the following expression for the product kcCi ... 

Adsorbers, distillation colunuis, and packed lowers are more complicated vessels and as a result, the potential exists for more serious hazards. These vessels are subject to tlie same potential haz. uds discussed previously in relation to leaks, corrosion, and stress. However, llicse separation columns contain a wide variety of internals or separation devices. Adsorbers or strippers usually contain packing, packing supports, liquid distributors, hold-down plates, and weirs. Depending on tlie physical and chemical properties of the fluids being passed tlirough tlie tower, potential liazards may result if incompatible materials are used for llie internals. Reactivity with llie metals used may cause undesirable reactions, which may lead to elevated temperatures and pressures and, ullinialely, to vessel rupture. Distillation columns may contain internals such as sieve trays, bubble caps, and valve plates, wliicli are also in conlacl with tlie... 

The chemical engineering undergraduate spends most of his time sizing equipment. Usually in the problems assigned the type of equipment to be used is specified. For a distillation column the student would be told whether it is a bubble cap, a sieve plate, a valve tray, a packed column, or something else, and then asked to size it for a desired separation. In other cases he would be given the size of the specific equipment and asked to determine what the output would be for a given input. 

The 23-cm-diameter distillation column under study is used to separate ethanol and water. It contains 12 sieve trays with a 30-cm spacing (Fig. 11) as well as three possible feed locations, an external reboiler, and two condensers, which are used at the bottom and the top of the column. The second condenser is also used as a reflux drum a pump sends the reflux back to the column (tray 1) and the product to the product tank. 

Bubble-cap columns or sieve trays, of similar construction to those described in Chapter 11 on distillation, are sometimes used for gas absorption, particularly when the load is more than can be handled in a packed tower of about 1 m diameter and when there is any... 

Figure 8 (a) Schematic of an RD column filled with catalytic internals CD TECH (1—catalytic balls, 2—feed, 3—distillate, 4—bottom product, 5—sieve tray) and (b) catalytic structured packing Sulzer Katapak-S. (Part a from Ref. 52.)... 

From a simulation viewpoint units SO, S6 and S7 may be considered blackboxes. On the contrary, SI to S5 are simulated by rigorous distillation columns, as sieve trays. In the steady state all the reactors can be described by a stoichiometric approach, but kinetic models are useful for Rl, R2 and R4 in dynamic simulation [7, 8]. As shown before, the reaction network should be formulated so as to use a minimum of representative chemical species, but respecting the atomic balance. This approach is necessary because yield reactors can misrepresent the process. 

Distillation is an ancient unit operation, and has been widely practiced for thousands of years. Early applicetions used crude vaporization and condensation equipment, often for concentrating the alcoholic content of beverages, The first vertical columnar continuous distillation still was developed by Cellier-Blumenthal in France in 1813. Perrier introduced an early version of the bubble-cep tray in England in 1822, Packings were used as early as 1820 by a technologist named Clement who used glass balls in an alcohol still. Coffey developed the first sieve tray column in 1830. The first book on fundamentals of distillation was La Rectification de I alcohol by Ernest Sorel in 1893. 

Specification sheet for sieve-tray distillation column. 

Example 1 Determination of distillation-column diameter on basis of allowable vapor velocity. A sieve-tray distillation tower is to be operated under the following conditions ... 

Design the trays for a distillation column separating dichlorobenzene (DCB) from a high-boiling reaction product. Include designs for sieve trays and valve trays, and discuss the applications of each. The product is temperature-sensitive, so sump pressure should be held at about 100 mmHg (3.9 inHg or 0.13 bar). The separation requires 20 actual trays. 

Example 4.9 Entropy production in separation process Distillation Distillation columns generally operate far from their thermodynamically optimum conditions. In absorption, desorption, membrane separation, and rectification, the major irreversibility is due to mass transfer. The analysis of a sieve tray distillation column reveals that the irreversibility on the tray is mostly due to bubble-liquid interaction on the tray, and mass transfer is the largest contributor to the irreversibility. 

Benzene dning, either by azeotropic or preferably heteroazeotropic distiHation, or on molecular sieves. To obtain a residual water content less than 30 ppm, the distillation column must have at least 15 trays. 

The calculation of column diameter for distillation and absorption columns %h,6 is usually based on the flooding velocity, which, in turn, requires values of the flooding capacity factor, Cf- Fair s flooding-capacity plot for sieve trays [1] correlates the flooding capacity factor with a flow parameter Flv for each tray-spacing value, t, as shown in Figure 2. The flow parameter involves the liquid mass flow, LMi, and vapor mass flow, F v (both in lb/ s), as well as the densities of the two streams. 

Distillation towers feed-tray location for, 10 optimum reflux ratio for, 371-376 specifications for, 16 (See also Bubble-cap contactors, Packed towers. Sieve trays, and Valve trays) Distribution costs, 194, 196, 207, 211 Distribution in statistical analyses, 745-746 Dividends, tax exemptions for, 259 Documentation, 137-149,452-476 Double-entry bookkeeping, 143-144 Downcomers in tray columns, 684-686 Drives, cost of 532-533 Dryers, cost of 713-716... 

Distillation column, height 30 m, diameter 3 m, 50 sieve trays, operating pressure 10 bar ... 

Discontinuous rectification is characterised by non-recurring feed and a separation column. To generate a reflux, an overhead condenser is inserted and a cold trap cools the obtained distillate. For analytical-preparative purposes in the laboratory, an apparatus with annulus columns has proved to be successful. This apparatus has a vacuum of up to 0.01 mbar, an output of 1-50 ml/h and low hold-up volume. Larger rectification units have tray columns, sieve plates and packing material with a vacuum of up to 0.1 mbar and outputs of several litres per hour. 

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