Design equation CSTR

Example 1.5 Determine the reactor design equations for elementary reactions in a CSTR. 

The design equations for a CSTR do not require that the reacting mixture has constant physical properties or that operating conditions such as temperature and pressure be the same for the inlet and outlet environments. It is required, however, that these variables be known. Pressure in a CSTR is usually determined or controlled independently of the extent of reaction. Temperatures can also be set arbitrarily in small, laboratory equipment because of excellent heat transfer at the small scale. It is sometimes possible to predetermine the temperature in industrial-scale reactors for example, if the heat of reaction is small or if the contents are boiling. This chapter considers the case where both Pout and Tout are known. Density and Q ut wiU not be known if they depend on composition. A steady-state material balance gives... 

Solution With Z>, = 0, a reaction wiU never start in a PFR, but a steady-state reaction is possible in a CSTR if the reactor is initially spiked with component B. An anal5dical solution can be found for this problem and is requested in Problem 4.12, but a numerical solution is easier. The design equations in a form suitable for the method of false transients are... 

Solution Begin by considering the first CSTR. The rate of formation of A is = —Ika. For constant p, Qi = Qout = Q, and the design equation for component A is... 

Example 6.2 Cost-out a process that uses a single CSTR for the reaction. Solution The reactor design equations are very simple ... 

The design equations for a chemical reactor contain several parameters that are functions of temperature. Equation (7.17) applies to a nonisothermal batch reactor and is exemplary of the physical property variations that can be important even for ideal reactors. Note that the word ideal has three uses in this chapter. In connection with reactors, ideal refers to the quality of mixing in the vessel. Ideal batch reactors and CSTRs have perfect internal mixing. Ideal PFRs are perfectly mixed in the radial direction and have no mixing in the axial direction. These ideal reactors may be nonisothermal and may have physical properties that vary with temperature, pressure, and composition. 

Set the time derivatives in Example 12.6 to zero to find the steady-state design equations for a CSTR with a Michaelis-Menten reaction. An analytical solution is possible. Find the solution and compare it with the solution in Example 12.3. Under what conditions does the quasisteady solution in Example 12.3 become identical to the general solution in Example 12.6 ... 

The steady-state design equations (i.e., Equations (14.1)-(14.3) with the accumulation terms zero) can be solved to find one or more steady states. However, the solution provides no direct information about stability. On the other hand, if a transient solution reaches a steady state, then that steady state is stable and physically achievable from the initial composition used in the calculations. If the same steady state is found for all possible initial compositions, then that steady state is unique and globally stable. This is the usual case for isothermal reactions in a CSTR. Example 14.2 and Problem 14.6 show that isothermal systems can have multiple steady states or may never achieve a steady state, but the chemistry of these examples is contrived. Multiple steady states are more common in nonisothermal reactors, although at least one steady state is usually stable. Systems with stable steady states may oscillate or be chaotic for some initial conditions. Example 14.9 gives an experimentally verified example. 

It is readily apparent that equation 8.3.21 reduces to the basic design equation (equation 8.3.7) when steady-state conditions prevail. Under the presumptions that CA in undergoes a step change at time zero and that the system is isothermal, equation 8.3.21 has been solved for various reaction rate expressions. In the case of first-order reactions, solutions are available for both multiple identical CSTR s in series and individual CSTR s (12). In the case of a first-order irreversible reaction in a single CSTR, equation 8.3.21 becomes... 

In this case it will be necessary to determine the concentration in the effluent from the first reactor in order to determine the required reactor size. One way of proceeding is to write the design equation for each CSTR. 

In this case there are two intermediate unspecified reactant concentrations instead of just the single intermediate concentration encountered in Case II. At least one of these concentrations must be determined if one is to be able to appropriately size the reactors. In principle one may follow the procedure used in Case II where the design equations for each CSTR are written and the reactor space times then equated. This procedure gives three equations and three unknowns (VRl9 fBl, and fB2). Thus, for the first reactor,... 

Consider the series combination of PFR and CSTR s shown in Figure 8.19. In terms of the fundamental design equations for these idealized... 

If there is no volume change because of reaction, the design equation for a CSTR indicates that... 

Example 14-7 can also be solved using the E-Z Solve software (file exl4-7.msp). In this simulation, the problem is solved using design equation 2.3-3, which includes the transient (accumulation) term in a CSTR. Thus, it is possible to explore the effect of cAo on transient behavior, and on the ultimate steady-state solution. To examine the stability of each steady-state, solution of the differential equation may be attempted using each of the three steady-state conditions determined above. Normally, if the unsteady-state design equation is used, only stable steady-states can be identified, and unstable... 

To obtain Vmi for a CSTR, the operating point is chosen so that (- rA) is a maximum at the specified value of fA [fAout and point A in Figure 18.3(a)], and Vmin (or tmin) is calculated from the design equation for a CSTR. The maximum rate, (- rA)max, is calculated at Topt, which is given by equation 5.3-27, rewritten as... 

Finally, Vmin is obtained from equation 14.3-5, the material balance or design equation for a CSTR ... 

Furthermore, it can be shown that, in the limiting cases of first-order kinetics [Equation (11.35) also holds for this case] and zero-order kinetics, the equal and optimal sizes are exactly the same. As shown, the optimal holding times can be calculated very simply by means of Equation (11.40) and the sum of these can thus be used as a good approximation for the total holding time of equal-sized CSTRs. This makes Equation (11.31) an even more valuable tool for design equations. The restrictions are imposed by the assumption that the biocatalytic activity is constant in the reactors. Especially in the case of soluble enzymes, for which ordinary Michaelis-Menten kinetics in particular apply, special measures have to be taken. Continuous supply of relatively stable enzyme to the first tank in the series is a possibility, though in general expensive. A more attractive alternative is the application of a series of membrane reactors. 

When the biochemical reactors are kinetically controlled, the batch bioreactors and the PFR are described by the same design equations (Equations (11.25) and (11.28)) and show a better performance than the CSTR in most cases, except for substrate inhibition kinetics. 

Several important types of reactions are considered in the following sections. The equations describing each of these systems are developed. The steady-state design of CSTRs with these reactions are discussed, using Matlab programs for hypothetical chemical examples and the commercial software Aspen Plus for a real chemical example. 

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