Corrosion resistant coatings containing silica

It has been recently shown that as-synthesized template-containing high-silica MFI coatings on aluminum alloys have superior corrosion resistance to chromate conversion coatings in strong acids, bases, as well as pitting aggressive and the in situ... 

Several recent reports describe using clay or other inorganic fillers to form CP composites. Polyani-line-polypyrrole composite coatings containing clay or yttria stabilized zirconia were electrodeposited onto AA 2024-T3 [158], with improved corrosion resistance of the substrate. Similarly, particulate-filled polyaniline and polypyrrole films on AA 2024-T3 were prepared electrochemically using a variety of fillers, including clay, carbon black, short carbon fiber, zirconia, and silica [159]. Again, enhanced corrosion performance for these composites was observed. 

The first approaches proposed in the literature [54,55] consisted of the addition of alumina or silica particles to improve the mechanical properties of the silane coating. The addition of these particles increased the impact, scratch and wear resistance. The corrosion resistance of aluminium alloys also seemed to increase with controlled amounts of particles [54]. This effect was attributed to the formation of silicate species that delayed corrosion activity. Silane films containing silica and formed under applied potential also revealed improved anti-corrosion behaviour when applied to aluminium substrates. In this case, critical silica contents were proposed [55]. 

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