Stress corrosion reactions

Adsorbers, distillation colunuis, and packed lowers are more complicated vessels and as a result, the potential exists for more serious hazards. These vessels are subject to tlie same potential haz. uds discussed previously in relation to leaks, corrosion, and stress. However, llicse separation columns contain a wide variety of internals or separation devices. Adsorbers or strippers usually contain packing, packing supports, liquid distributors, hold-down plates, and weirs. Depending on tlie physical and chemical properties of the fluids being passed tlirough tlie tower, potential liazards may result if incompatible materials are used for llie internals. Reactivity with llie metals used may cause undesirable reactions, which may lead to elevated temperatures and pressures and, ullinialely, to vessel rupture. Distillation columns may contain internals such as sieve trays, bubble caps, and valve plates, wliicli are also in conlacl with tlie... 

Macroscopic heterogeneities, e.g. crevices, discontinuities in surface films, bimetallic contacts etc. will have a pronounced effect on the location and the kinetics of the corrosion reaction and are considered in various sections throughout this work. Practical environments are shown schematically in Fig. 1.3, which also serves to emphasise the relationship between the detailed structure of the metal, the environment, and external factors such as stress, fatigue, velocity, impingement, etc. 

Another form of corrosion is due in part to the mechanical forces applied to metals, stress corrosion. When the corrosion reaction occurs with hydrogen evolution, hydrogen atoms, owing to their small size, can enter the metallic lattice and thus reduce the strength of the interatomic bonds. This is known as hydrogen embrittlement. If afterwards we apply a mechanical stress to the metal there is a greater possibility that it will rupture. Corrosion fatigue can have similar effects. This has been held responsible for some aeroplane crashes. 

The pressurized blister test is an excellent method to combine electrochemical reactions at polymer/metal interfaces with a mechanical load. It allows the application of a mechanical stress from a homogeneously pressurized electrolyte on the adhesive/metal interface in a sample geometry that is accessible for the HR-SKP [28]. Depending on the adjusted conditions, information on the synergy of mechanical stresses, elastic or inelastic deformations of the adhesive, transport processes, and corrosive reactions could be obtained with this method. 

Electrochemistry. In aqueous solutions containing dissolved, charged species, electrochemical reactions occur on metal surfaces and the rates at which they occur will affect the susceptibility of an alloy to stress corrosion cracking. The most important variable is the corrosion potential of the specimen, arising from polarization of the separate anode and cathode reactions to a common value. Changes in potential will always affect stress corrosion reactions. Conductivity, pH, O5 levels, solution composition and temperature are also important. 

Environmental stress cracking is similar, but not identical to, stress corrosion cracking of metals. Corrosion involves chemical reactions that produce corrosion products, whereas, in ESC, a liquid is absorbed by the polymer, promoting crazing and crack formation. Corrosion reactions are rare in polymers. ESC can typically cause a factor-of-ten reduction in strength. The two conditions for it to occur are that... 

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