Chlorosilanes hydrolysis

Chlorosilanes, hydrolysis, 42 156-122 Chlorothioalkoxy(aryloxy)cyclophosphazene, zene. 21 61... 

General schemes for chlorosilane hydrolysis have been quite thoroughly elaborated in the literature. Significant contributions to this subject were made fairly early (26, 28, 54). 

Silcones are important products of silicon. They may be prepared by hydrolyzing a silicon organic chloride, such as dimethyl silicon chloride. Hydrolysis and condensation of various substituted chlorosilanes can be used to produce a very great number of polymeric products, or silicones, ranging from liquids to hard, glasslike solids with many useful properties. 

The manufacture of polydimethylsiloxane polymers is a multistep process. The hydrolysis of the chlorosilanes obtained from the direction process yields a mixture of cycHc and linear sdanol-stopped oligomers, called hydrolysate (eq. 7) (21). In some cases, chloro-stopped polymers can also be obtained (59). 

The ratio of cycHc to linear oligomers, as well as the chain length of the linear sdoxanes, is controlled by the conditions of hydrolysis, such as the ratio of chlorosilane to water, temperature, contact time, and solvents (60,61). Commercially, hydrolysis of dim ethyl dichi oro sil a n e is performed by either batch or a continuous process (62). In the typical industrial operation, the dimethyl dichi orosilane is mixed with 22% a2eotropic aqueous hydrochloric acid in a continuous reactor. The mixture of hydrolysate and 32% concentrated acid is separated in a decanter. After separation, the anhydrous hydrogen chloride is converted to methyl chloride, which is then reused in the direct process. The hydrolysate is washed for removal of residual acid, neutralized, dried, and filtered (63). The typical yield of cycHc oligomers is between 35 and 50%. The mixture of cycHc oligomers consists mainly of tetramer and pentamer. Only a small amount of cycHc trimer is formed. 

Nevertheless Kipping made a number of contributions of value to the modem silicone industry. In 1904 he introduced the use of Grignard reagents for the preparation of chlorosilanes and later discovered the principle of the inter-molecular condensation of the silane diols, the basis of current polymerisation practice. The term silicone was also given by Kipping to the hydrolysis products of the disubstituted silicon chlorides because he at one time considered them as being analogous to the ketones. 

As indicated in Section 29.3, the conversion of the chlorosilane intermediates into polymers is accomplished by hydrolysis with water followed by spontaneous condensation. In practice there are three important stages ... 

On the commercial scale silicone resins are prepared batchwise by hydrolysis of a blend of chlorosilanes. In order that the final product shall be cross-linked, a quantity of trichlorosilanes must be incorporated into the blend. A measure of the functionality of the blend is given by the R/Si ratio (see Section 29.3). Whereas a linear polymer will have an R/Si ratio of just over 2 1, the ratio when using trichlorosilane alone will be 1 1. Since these latter materials are brittle, ratios in the range 1.2 to 1.6 1 are used in commercial practice. Since chlorophenylsilanes are also often used, the CH3/CgH5 ratio is a further convenient parameter of use in classifying the resins. 

The chlorosilanes are dissolved in a suitable solvent system and then blended with the water which may contain additives to control the reaction. In the case of methylsilicone resin the overall reaction is highly exothermic and care must be taken to avoid overheating which can lead to gelation. When substantial quantities of chlorophenylsilanes are present, however, it is often necessary to raise the temperature to 70-75°C to effect a satisfactory degree of hydrolysis. 

In Section 3 of this chapter it was mentioned that polymers obtained by intermolecular condensation of bifunctional monomers may often be prepared alternatively by an addition polymerization of a cyclic compound having the same composition as the structural unit. Typical examples are shown in Table III. The processes indicated are appropriately regarded as addition polymerizations. Each of these polymers may also be prepared through the condensation of suitable bifunctional monomers. The dimethylsiloxane polymer, for example, may be prepared, as indicated in Table I (p. 45), through the condensation of dimethyl dihydroxysilane formed by hydrolysis of the di-chlorosilane... 

Mixing trichlorosilane, acetonitrile and diphenylsulphoxide, carried out at 10°C, detonated. This accident was put down to the exothermic addition reaction of the silicon-hydrogen bond on the carbon-nitrogen triple bond of nitrile. Other interpretations are possible for instance, the effect of traces of hydrogen chloride formed by the hydrolysis of chlorosilane on acetonitrile. 

Tetrachlorosilane was added to aqueous ethanol (the presence of water was accidental). There was no proper stirring during this operation, which led to the formation of two liquid layers of compounds that did not react. The very fast and exothermic reaction of the alcoholysis-hydrolysis of chlorosilane started violently and the large compoundion of hydrogen chloride caused the reactor to detonate. 

An important reaction of silicon compounds containing electronegative substituents, such as the halogens or a Group 15 or 16 element, is hydrolysis, which often occurs very readily even with atmospheric moisture. The primary reaction in silicone production is the hydrolysis of halosilanes, usually the readily available chlorosilanes, to give silanols, which then undergo acid-catalyzed condensation with loss of water, as shown in Scheme 1. 

NH4)HC03/H20/Et20 at 0°C, which gave 90-95% yields of the solid silanols (68). Diarylsilanediols (X — C6H4)2Si(OH)2 (X = H, p-F, or p-Cl) have been prepared as needle-like crystals by hydrolysis of the corresponding chlorosilanes under similar conditions (69). 

The feasibility of bonding pyridinyl groups to silicon which contains a hydrolytically sensitive functional group has recently been demonstrated 15-71. 2-Fluoro-3-(dimethylchlorosilyl)pyridine and 3-fluoro-4-(dimethylchloiosilyl)pyridine as well as 2-, 3-, and 4-(dimethylchlorosilyl)pyridine were prepared by the reaction of the corresponding lithiopyridines with excess Me2SiCl2- Hydrolysis of the pyridinyl substituted chlorosilanes gave disiloxanes which were insoluble in water. In the present report we will describe extension of this work to include pyridinyl dichlorosilanes which can be hydrolyzed to polysiloxanes. These polymers can be N-oxidized and the resultant derivatives have been shown to be effective hydrophobic transacylation catalysts. 

Organosilanols are important intermediates in the synthesis of silicones [5]. Among the different approaches to these species [5], the most convenient is the hydrolysis of organochlorosilanes. This reaction can be transfered to ferrio-chlorosilanes, e. g. la-c, which give the corresponding ferrio-silanols 2a-c in high yield, provided an auxiliary base is present (Eq. (1)). 

This method of silanation, which uses organic solvent without the addition of water, is suitable for highly reactive silane derivatives, such as chlorosilanes, aminosilanes, and methoxysilanes. This procedure will not work for ethoxysilanes, as these compounds are not reactive enough without prior hydrolysis to create the silanol. This method is convenient to use for silica particle modification and for the functionalization of metallic nanoparticles having the requisite—OH groups present (see Chapter 14, Section 5). 

The Hiyama coupling of aryltrimethoxysilane 47 and 3-bromopyridine assembled arylpyridine 48 with the aid of TBAF [57], In contrast to chlorosilanes, which are susceptible to hydrolysis, aryltrialkoxysilanes are not. 

The monomers for silicone polymer have been silanols which are very unstable compounds and are produced by the hydrolysis of chlorosilanes. Then, they condense intermolecularly to yield silicon polymers. 

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