Chain breaks

Polyamides, like other macromolecules, degrade as a result of mechanical stress either in the melt phase, in solution, or in the soHd state (124). Degradation in the fluid state is usually detected via a change in viscosity or molecular weight distribution (125). However, in the soHd state it is possible to observe the free radicals formed as a result of polymer chains breaking under the appHed stress. If the polymer is protected from oxygen, then alkyl radicals can be observed (126). However, if the sample is exposed to air then the radicals react with oxygen in a manner similar to thermo- and photooxidation. These reactions lead to the formation of microcracks, embrittlement, and fracture, which can eventually result in failure of the fiber, film, or plastic article. 

Chain-breaking antioxidants which interrupt the propagation cycle by reacting with the radicals R and R02, introducing new termination reactions. 

In the past the greatest attention has been paid to the chain-breaking antioxidants and oxidation retarders of general structure AH, which may function in the following ways. 

It will be noticed that with chain-breaking antioxidants the additive will be consumed whilst if we assume that the AO2H molecule will regenerate A radicals the oxidation retarder is not effectively consumed. The difference between the two is illustrated schematically in Figure 7.4. 

Table 7.3 Main types of chain-breaking antioxidants...

Phosphites Tris-(p-nonylphenyl) phosphite (X) No Widely used in conjunction with conventional stabilisers (q.v.) in PVC. Some types appear to be useful heat and light stabilisers in polyolefins. Function primarily as peroxide decomposers rather than chain-breaking antioxidants. 

Materials that promote the decomposition of organic hydroperoxide to form stable products rather than chain-initiating free radicals are known as peroxide decomposers. Amongst the materials that function in this way may be included a number of mercaptans, sulphonic acids, zinc dialkylthiophosphate and zinc dimethyldithiocarbamate. There is also evidence that some of the phenol and aryl amine chain-breaking antioxidants may function in addition by this mechanism. In saturated hydrocarbon polymers diauryl thiodipropionate has achieved a preeminent position as a peroxide decomposer. 

Amongst other materials sometimes used as deactivators are, l,8-bis(salicyli-deneamino)-3,6-dithiaoctane and certain p-phenylenediamine derivatives. It is interesting to note that the last named materials also function as chain-breaking antioxidants and in part as peroxide decomposers. 

In antioxidants, synergism appears to arise either from one antioxidant effectively regenerating another so that the latter does not become consumed or by the two antioxidants functioning by differing mechanisms. The latter is more important and it is easy to see how effective a combination of peroxide decomposer and chain-breaking antioxidant can be. 

The peroxide decomposer will drastically reduce the number of radicals, which can then be more effectively mopped up by the chain-breaking materials. A widely used combination is 4-methyl-2,6,di-t-butylphenol and dilauryl thiodipropionate. It is possible to envisage most powerful combinations where a chain-breaking antioxidant, a regenerating agent, a peroxide decomposer, a metal deactivator and an ultraviolet absorber are all employed together. 

Chain-breaking antioxidant DLTP Carbon black Copper powder Induction period at 140°C (h)... 

In Eq. (15) the second term reflects the gain in entropy when a chain breaks so that the two new ends can explore a volume Entropy is increased because the excluded volume repulsion on scales less than is reduced by breaking the chain this effect is accounted for by the additional exponent 9 = y — )/v where 7 > 1 is a standard critical exponent, the value of 7 being larger in 2 dimensions than in 3 dimensions 72 = 43/32 1.34, 73j 1.17. In MFA 7 = 1, = 0, and Eq. (15) simplifies to Eq. (9), where correlations, brought about by mutual avoidance of chains, i.e., excluded volume, are ignored. 

The basis to the chain breaking donor (CB—D) mechanism, which was the first antioxidant mechanism to be investigated, was laid down by the late 1940s [10-12]. Many reducing agents, e.g., hindered phenols and aromatic amines, which reduce the ROO to hydroperoxide in a CB—D step have already been empirically selected and used for rubbers and by this time also for the newer plastics industry (e.g., Table la, AO 1-8 and 9-12). The major mechanistic landmarks of the antioxi-... 

Oxidizing agents, e.g., quinones, which were shown to be able to retard oxidation [13] can function as antioxidants (via a chain breaking acceptor process, CB—A) if they can compete with oxygen for the alkyl radicals (Scheme 4). In the case of polymers, reaction 4a can... 

The early work of Kennerly and Patterson [16] on catalytic decomposition of hydroperoxides by sulphur-containing compounds formed the basis of the preventive (P) mechanism that complements the chain breaking (CB) process. Preventive antioxidants (sometimes referred to as secondary antioxidants), however, interrupt the second oxidative cycle by preventing or inhibiting the generation of free radicals [17]. The most important preventive mechanism is the nonradical hydroperoxide decomposition, PD. Phosphite esters and sulphur-containing compounds, e.g., AO 13-18, Table la are the most important classes of peroxide decomposers. 

PD—S) to yield phosphates and alcohols, see Scheme 5 reaction a. Sterically hindered aryl phosphites (e.g., AO 14) have an additional chain breaking activity, i.e. they react with peroxyl and alkoxyl radicals during their function as antioxidants (reactions 5b and 5c) [18]. 

Another approach to safer stabilization is to use a biological antioxidant such as vitamin E (a-tocopherol is the active form of vitamin E, AO-9, Table la). It is essentially a hindered phenol which acts as an effective chain breaking donor antioxidant, donating a hydrogen to ROO to yield a very stable tocopheroxyl radical, a-Tocopherol is a very effective melt stabilizer in polyolefins that offers high protection to the polymer at very low concentration [41], (Table 2). 

Synergism can also arise from cooperative effects between mechanistically different classes of antioxidants, e.g., the chain breaking antioxidants and peroxide decomposers (heterosynergism) [42]. For example, the synergism between hindered phenols (CB—D) and phosphites or sulphides (PD) is particularly important in thermal oxidation (Table 2). Similarly, effective synergism is achieved between metal dithiolates (PD) and UV-ab-sorbers (e.g., UV 531), as well as between HALS and UV-absorbers, (Table 3). 

It was supposed at the derivation of Eq. (13) that the number of places in quasi-lattice decreases twice. Such supposition describes perfectly the relatively large chains, where (r/2 + /) — rl2. Here t is the difference in the number of solvent molecules surrounding the chain. In comparison with rl2, t is stipulated by contacts of the solvent with the ends, forming at chain breaks. Then ... 

Here A Gx is the free energy of chain break and formation of new bonds Gm is the free energy of chain surface bond formation Gs is the free energy of the surface formation Gex.s is the excessive combinatorial free energy stipulated by different disposition of chain molecules on the surface ziGcom.s is the combinatorial free energy stipulated by different disposition of intermolecular chain surface bonds on chain molecule. The rest of the G terms possess the abovementioned physical sense. Index ( ) relates to the end state of the system. 

Nylons, however, are to some extent subject to deterioration by light. This has been explained on the basis of chain breaking and crosslinking. Nylons are liable to attack by mineral acids but are resistant to alkalies. They are difficult to ignite and are self-extinguishing. 

If a chain breaks or fails due to broken pins, sidebars, or rollers, temporary emergency repairs may be required to prevent a lengthy shutdown. Please note, however, the entire replacement of the chain is preferred for the following reasons ... 

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