1,3-butadiene, hydrocyanation

Synthesis of adiponitrile from pentenenitrile has been reported using te-trakis(triarylphosphite)palladium(0), but no report of 1,3-butadiene hydrocyanation by... 

Given the success of the phosphine ligands 12 in styrene and 1,3-butadiene hydrocyanation, we decided to study their activity in the related isomerization of 2M3BN (Scheme 8.2, Equation 11) [38]. Initial screening of the phosphine... 

Figure 1 Proposed mechanism of butadiene hydrocyanation with Ni catalysts showing the pathway that introduces the first CN group...

The active nickel catalyst contains one bidentate phos-phinite ligand and the overall mechanism of the reaction is believed to be similar to butadiene hydrocyanation except that the final reductive elimination step is irreversible under the conditions of the reaction. jr-Allyl intermediates (7) are believed to play an important role in the exclusive formation of the branched nitrile product observed. Formation of the C-CN bond in the final reductive ehmination from the r-allyl intermediate occurs at C(2) and not C(4), because the aromaticity of the naphthalene ring is preserved only when the bond forms with C(2). A a-alkyl complex see a-Bond) with the Ni bound to C(l), which could give the linear (anti-Markovnikov) nitrile product, does not contribute because of the much greater stability of intermediate (7), accounting for the high regioselectivity observed. 

Nonactivated olefins fail to react even under strenuous conditions with cyanide anion catalysis. Due to this lack of reactivity coupled with the inherent desirability of the products, much research has focused on developing catalysts for the hydrocyanation of these nonactivated olefins. This has led to nickel, palladium, copper, and cobalt-based catalysts effective at 25-125°C with or without a solvent. Most were developed for the hydrocyanation of unactivated olefins, but many are equally applicable for oAer olefins. For example, much work has been reported on butadiene hydrocyanation employing all of the catalysts mentioned above except palladium. 

Process.. Action of ammonia on adipic add Butadiene hydrocyanation Acrylonitrile electrodimerization... 

The hydrocyanation of alkenes and dienes has similarly provided an exceptionally useful process for the conversion of simple feedstocks into more complex structures. [Caution Hydrogen cyanide is a highly toxic gas.] The process is best known as a key step in the DuPont adiponitrile process, which involves the dihydrocyanation of 1,3-butadiene (Scheme 3-95). The overall sequence first involves butadiene hydrocyanation to afford a mixture of 3-pentenenitrile and 2-methyl-3-butenenitrile. The unwanted branched isomer 2-methyl-3-butenenitrile is isomerized to 3-pentenenitrile under different conditions, and then 3-pentenenitrile is isomerized to 4-pentenenitrile in a subsequent nickel-catalyzed process in the presence of Lewis acidic additives. Finally, hydrocyanation of the remaining alkene generates the desired product adiponitrile, which serves as a precursor for nylon. A vast number of studies describing the optimization and mechanistic study of this process has appeared, and the interested reader is referred to the many excellent studies describing the details of this process. " ... 

Given the efficiency and utility of the butadiene hydrocyanation process, its potential in more complex settings is underused. Whereas the range of applications has mostly been limited to simple substrates, several important developments in reaction scope and as5mimetric induction have appeared. For example, carbohydrate-derived bis-phosphine ligands allowed efficient asymmetric hydrocyanations of... 

The addition of HCN to olefins catalyzed by complexes of transition metals has been studied since about 1950. The first hydrocyanation by a homogeneous catalyst was reported by Arthur with cobalt carbonyl as catalyst. These reactions gave the branched nitrile as the predominant product. Nickel complexes of phosphites are more active catalysts for hydrocyanation, and these catalysts give the anti-Markovnikov product with terminal alkenes. The first nickel-catalyzed hydrocyanations were disclosed by Drinkard and by Brown and Rick. The development of this nickel-catalyzed chemistry into the commercially important addition to butadiene (Equation 16.3) was conducted at DuPont. Taylor and Swift referred to hydrocyanation of butadiene, and Drinkard exploited this chemistry for the synthesis of adiponitrile. The mechanism of ftiis process was pursued in depth by Tolman. As a result of this work, butadiene hydrocyanation was commercialized in 1971. The development of hydrocyanation is one of tfie early success stories in homogeneous catalysis. Significant improvements in catalysts have been made since that time, and many reviews have now been written on this subject. ... 

Why did the DuPont de Nemours company choose the ligand P(0-o-tolyl)3 for the catalysis of butadiene hydrocyanation by Ni° ... 

Until the 1960s, adipic acid [124-04-9] was virtually the sole intermediate for nylon-6,6. However, much hexamethylenediamine is now made by hydrodimerization of acrylonitrile (qv) or via hydrocyanation of butadiene (qv). Cyclohexane remains the basis for practically the entire world output of adipic acid. The U.S. capacity for adipic acid for 1993 was 0.97 X 10 t/yr (233). 

Another example is the du Pont process for the production of adiponitrile. Tetrakisarylphosphitenickel(0) compounds are used to affect the hydrocyanation of butadiene. A multistage reaction results in the synthesis of dinitrile, which is ultimately used in the commercial manufacture of nylon-6,6 (144-149). 

There are three commercial routes to ADN in use. The first method, direct hydrocyanation of 1,3-butadiene [106-99-0] has replaced an older process, cyanation via reaction of sodium cyanide with 1,4-dichlorobutane [110-56-5] owing to the lower cost and fewer waste products of the new process. During the initial steps of the direct hydrocyanation process, a mixture of two isomers is generated, but the branched isomer is readily converted to the linear 3-pentenenitrile [4635-87-4]. 

Butadiene is easily polymerized and copolymerized with other monomers. It reacts by addition to other reagents such as chlorine, hydrocyanic acid, and sulfur dioxide, producing chemicals of great commercial value. 

Some companies are successfully integrating chemo- and biocatalytic transformations in multi-step syntheses. An elegant example is the Lonza nicotinamide process mentioned earlier (.see Fig. 2.34). The raw material, 2-methylpentane-1,5-diamine, is produced by hydrogenation of 2-methylglutaronitrile, a byproduct of the manufacture of nylon-6,6 intermediates by hydrocyanation of butadiene. The process involves a zeolite-catalysed cyciization in the vapour phase, followed by palladium-catalysed dehydrogenation, vapour-pha.se ammoxidation with NH3/O2 over an oxide catalyst, and, finally, enzymatic hydrolysis of a nitrile to an amide. 

Hexamethylenediamine (HMDA), a monomer for the synthesis of polyamide-6,6, is produced by catalytic hydrogenation of adiponitrile. Three processes, each based on a different reactant, produce the latter coimnercially. The original Du Pont process, still used in a few plants, starts with adipic acid made from cyclohexane adipic acid then reacts with ammonia to yield the dinitrile. This process has been replaced in many plants by the catalytic hydrocyanation of butadiene. A third route to adiponitrile is the electrolytic dimerization of acrylonitrile, the latter produced by the ammoxidation of propene. 

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