Nickel-catalyzed hydrocyanation

In this article, we will discuss the chemistry behind the du Pont adiponitrile process from a mechanistic viewpoint (10). It is not intended to be a comprehensive review of the hydrocyanation literature. We will restrict ourselves rather to homogeneous nickel-catalyzed hydrocyanation of olefins and will depend primarily on du Pont studies. Reviews which explore hydrocyanation in a more general way include those of Brown (77), Hubert and Puentes (72), and James (73). A general review of low-valent organo-nickel chemistry has been published by Jolly and Wilke (14). 

The nickel-catalyzed hydrocyanation of butadiene is a two-step process (Figure 3.32). In the first step, HCN is added to butadiene in the presence of a nickel-tetrakis(phosphite) complex. This gives the desired linear product, 3-pente-nenitrile (3PN), and an unwanted branched by-product, 2-methyl-3-butenenitrile (2M3BN). The products are separated by distillation, and the 2M3BN is then isomerized to 3PN. In the second step, 3PN is isomerized to 4PN (using the same nickel catalyst), followed by anti-Markovnikov HCN addition to the terminal double bond. The second step is further complicated by the fact that there is another isomerization product, CH3CH2CH=CHCN or 2PN, which is thermodynamically more stable than 4PN. In fact, the equilibrium ratio of 3PN/2PN/4PN is only 20 78 1.6. Fortunately, the reaction kinetics favor the formation of 4PN [95],... 

Tolman, Druliner, and McKinney [5] were pioneers in nickel-catalyzed hydrocyanation they used monodentate phosphites mainly to understand and improve the adiponitrile process. Although bidentate ligands give better results in the adiponi-trile process [21], mechanistic studies with these systems are rare bidentate phos-phinites have been studied in the asymmetric hydrocyanation of MVN [19]. 

Palladium-catalyzed hydrocyanation of olefins has been reported [31]. However, the corresponding reactions with conjugated dienes have not been reported explicitly. The analogous nickel-catalyzed hydrocyanation of conjugated dienes has been described [32] and is the basis for the commercial adiponitrile process. In this case, it has been shown [33] that the overall addition of HCN to the 1,3-diene occurs with cis stereochemistry consistent with path B in Scheme 8-1. 

Mechanistic studies on the reductive elimination of square-planar type aryl(j7 -allyl)palladium complexes demonstrated occurrence of bond formation between the aryl carbon and one of the allyl termini that are located cis to each other (Scheme 8.53) [91]. The allyl ligand remained 17 -coordinated during the coupling. Similar reductive elimination between 17 -allyl and cyano ligands may be a key step in the industrially important nickel catalyzed hydrocyanation of dienes (Scheme 8.54) [92]. 

The addition of HCN to olefins catalyzed by complexes of transition metals has been studied since about 1950. The first hydrocyanation by a homogeneous catalyst was reported by Arthur with cobalt carbonyl as catalyst. These reactions gave the branched nitrile as the predominant product. Nickel complexes of phosphites are more active catalysts for hydrocyanation, and these catalysts give the anti-Markovnikov product with terminal alkenes. The first nickel-catalyzed hydrocyanations were disclosed by Drinkard and by Brown and Rick. The development of this nickel-catalyzed chemistry into the commercially important addition to butadiene (Equation 16.3) was conducted at DuPont. Taylor and Swift referred to hydrocyanation of butadiene, and Drinkard exploited this chemistry for the synthesis of adiponitrile. The mechanism of ftiis process was pursued in depth by Tolman. As a result of this work, butadiene hydrocyanation was commercialized in 1971. The development of hydrocyanation is one of tfie early success stories in homogeneous catalysis. Significant improvements in catalysts have been made since that time, and many reviews have now been written on this subject. ... 

Nickel-catalyzed hydrocyanation of a-olefins t)q)ically produces the terminal nitrile as the more abundant, but not exclusive isomeric product. In contrast, nickel-catalyzed hydrocyanation of vinylarenes typically generates the branched product. This branched selectivity arises fijom the stability of -phenethyl complexes, as is shown in more detail in Section 16.2.5 on as)unmetric hydrocyanation. The relative rates for hydrocyanation follow the trend ethylene > styrene > propene 1-hexene > disubstituted olefins. Examples of these reactions and selectivities for formation of the linear and branched products are shown in Scheme 16.1. ... 

Table 16.2. Selectivities for the nickel-catalyzed hydrocyanation of propylene in the presence of a series of different classes of Lewis acids.

Though how optimized and elaborate the process has become, it competes with other routes. For adiponitrile, the nickel-catalyzed hydrocyanation of butadiene is today regarded as the most cost-effective route [28]. This route has originally been developed at DuPont [27] and it is sensitive to the natural gas price, while for the electrohydrodimerization, the propylene price is of interest. Today adiponitrile is produced for the most part by hydrocyanation [28]. This makes an industrial aspect of organic electrochemistry very clear the electrolysis has to generate a profitable product. The efficiency of a process with high yields is one step to this profitable product. In the end factors like the raw material basis may make the difference between being competitive and not especially for a commodity like adiponitrile. 

Tauchert, M.E. (2009) Nickel-catalyzed hydrocyanation and pentenenitrile isomerization ligand design and mechanistic studies. Dissertation. Universitat Heidelberg. 

In an extension of an early work on the nickel-catalyzed addition of hydrogen cyanide to unsaturated compounds, a basic reaction in various large-scale processes in the polymer industry, the hydrocyanation of butadiene (equation 15) and the efficiency of catalysis of this reaction by low-cost copper salts has been studied extensively by Belgium researchers47,48. 

Whereas many nickel-catalyzed olefin hydrocyanation reactions may be run in the batch mode (i.e., all reagents charged to the vessel at the beginning of reaction), it is often preferable to feed one or more components in a... 

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